LittleSister
Well-known member
I have had a bow thruster fitted (wired but not yet connected to batteries) and also intend to install a VSR. I am concerned that the bow thruster (Sleipner SE40, nominal current draw 315A) could potentially fry the VSR, especially if the domestic battery bank to which it is directly connected is depleted.
I currently (arf, arf) have a Paris-Rhone alternator of very modest output (can't find details just now, thought it was just 30A or 40A, but seen some listed as 60A), but likely to be eventually replacing this with something modern giving maybe c75A. Engine battery is c100Ah; Domestic batteries are 2 x c100Ah in parallel; all lead acid. For the purposes of the following lets assume the thruster is connected to the domestic batteries. (Whether it is preferable to connect to the engine battery and alternator is a different question!)
I have, but haven't yet fitted, a VSR and matching battery switches (starting, domestic and 'combine both'), to replace existing diode split-charging and old battery switches, which will all fit very neatly and conveniently in the available space near the existing battery and old battery switches wiring. The VSR, though, has a current capacity of 125A, so would be overloaded if the domestic batteries to which the thruster is wired are depleted, or quite likely even if they aren't.
I have mulled over at length the following thoughts (and now leaning with some trepidation towards Option 3b), and would be grateful for others' views and suggestions on the way forward.
OPTION 1) The (at first) 'obvious' answer would be to fit a high current VSR (e.g Victron i-400A), but this is both (a) very expensive - c£250 (and money is v. tight) - and (b) because of size/layout/style would need to be mounted in a aesthetically and operationally much less than ideal location, also some distance from the batteries, engine and existing & proposed) battery switches, requiring additional wiring and wire lengths and other downsides (when there is already a very long 'to do' list).
OPTION 2) In principle, one could always switch the 'combine both battery banks' closed before using the thruster. In practice, sooner or later it would be forgotten, and in any case I am not sure its operation would necessarily mean that the maximum current capacity of the VSR was never exceeded. (The current draw from engine battery nd alternator would presumably be split approximately in half by the between the two paths - VSR and 'combine both banks' switch.)
OPTION 3a) Fitting a normally closed 12V relay in series with the VSR, which would be operated (opened) by the power supply to the thruster, and therefore disconnect the VSR when the thruster is switched to 'ready to operate'. This (unless/until the really fails - the ones I've seen so far are unbranded and costs only about £5) should prevent any current flowing through the the VSR. If the manual 'combine batteries' switch is not also operated this will prevent the engine battery and alternator contributing to the thruster load, and if it is operated would connect the engine battery and alternator outputs to the thruster draw. The relay current capacity would need to accommodate the maximum charging current to the pair of domestic batteries.
OPTION 3b) I've belatedy thought of this - Fitting a normally open relay, again operated by the thruster power supply as per Option 3a above, in the thin negative wire between the VST and the negative busbar. With this wire open circuit the VSR won't 'see' the 13.7V necessary for it to cut in. (Note this will mean the VSR will have to start from scratch and re-sense whether 12v or 24v supply operation each time the thruster power supply is turned off.)
OPTION 4) Is there an option 4????
What does the team think?
I currently (arf, arf) have a Paris-Rhone alternator of very modest output (can't find details just now, thought it was just 30A or 40A, but seen some listed as 60A), but likely to be eventually replacing this with something modern giving maybe c75A. Engine battery is c100Ah; Domestic batteries are 2 x c100Ah in parallel; all lead acid. For the purposes of the following lets assume the thruster is connected to the domestic batteries. (Whether it is preferable to connect to the engine battery and alternator is a different question!)
I have, but haven't yet fitted, a VSR and matching battery switches (starting, domestic and 'combine both'), to replace existing diode split-charging and old battery switches, which will all fit very neatly and conveniently in the available space near the existing battery and old battery switches wiring. The VSR, though, has a current capacity of 125A, so would be overloaded if the domestic batteries to which the thruster is wired are depleted, or quite likely even if they aren't.
I have mulled over at length the following thoughts (and now leaning with some trepidation towards Option 3b), and would be grateful for others' views and suggestions on the way forward.
OPTION 1) The (at first) 'obvious' answer would be to fit a high current VSR (e.g Victron i-400A), but this is both (a) very expensive - c£250 (and money is v. tight) - and (b) because of size/layout/style would need to be mounted in a aesthetically and operationally much less than ideal location, also some distance from the batteries, engine and existing & proposed) battery switches, requiring additional wiring and wire lengths and other downsides (when there is already a very long 'to do' list).
OPTION 2) In principle, one could always switch the 'combine both battery banks' closed before using the thruster. In practice, sooner or later it would be forgotten, and in any case I am not sure its operation would necessarily mean that the maximum current capacity of the VSR was never exceeded. (The current draw from engine battery nd alternator would presumably be split approximately in half by the between the two paths - VSR and 'combine both banks' switch.)
OPTION 3a) Fitting a normally closed 12V relay in series with the VSR, which would be operated (opened) by the power supply to the thruster, and therefore disconnect the VSR when the thruster is switched to 'ready to operate'. This (unless/until the really fails - the ones I've seen so far are unbranded and costs only about £5) should prevent any current flowing through the the VSR. If the manual 'combine batteries' switch is not also operated this will prevent the engine battery and alternator contributing to the thruster load, and if it is operated would connect the engine battery and alternator outputs to the thruster draw. The relay current capacity would need to accommodate the maximum charging current to the pair of domestic batteries.
OPTION 3b) I've belatedy thought of this - Fitting a normally open relay, again operated by the thruster power supply as per Option 3a above, in the thin negative wire between the VST and the negative busbar. With this wire open circuit the VSR won't 'see' the 13.7V necessary for it to cut in. (Note this will mean the VSR will have to start from scratch and re-sense whether 12v or 24v supply operation each time the thruster power supply is turned off.)
OPTION 4) Is there an option 4????
What does the team think?
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