Rigger Mortice
N/A
NZ is co-ordinating the test of parts of some anchors. A number of tests are being undertaken in various parts of the world by independent test labs, I understand.
Well, I hope that NZ does better than it did the last time it published "results" of testing. The last time they did we were told this.......
I know there's been intense interest in seeing independent testing of our materials and we've just published test results over at Anything Sailing. Unfortunately I can't post the full report here as the PDF file size is too large, but I've posted the other pictures here. It looks like you don't need to log in / be a member over at Anything Sailing to see the full report, so follow the link above if you're curious.
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The design and manufacture specification of metals for the Rocna anchor is as follows:
For the fluke: G400 grade high strength low alloy steel. Rocna Anchors use equivalent grade Q235D.
Properties:
UTS (Ultimate Tensile Strength) – typically 370-500 MPA
2% yield – minimum 215 MPA
Elongation – typically 25%
For the shank: G800 grade high strength low alloy steel. Rocna Anchors use equivalent grade Q620D.
Properties:
UTS (Ultimate Tensile Strength) – typically 710-880 MPA
2% yield – minimum 600 MPA
Elongation – typically 15%
The test report posted at Anything Sailing is for the Q620D steel used to construct the shank, which has the greatest strength requirements. The test was completed in November of last year and illustrates that the materials used to make Rocna anchors are not inferior and are well within our design specification parameters.
For further insight into our quality assurance process, we’ve also included a few pictures taken by our team in China in January this year. We take random hardness tests of finished anchors to ensure that the material continues to meet specification. This is a simple test using a portable digital hardness test unit as seen in the photos. We measure the Brinell Hardness Number (BHN) which can be converted to UTS by 1 BHN = 3.44738 MPA. (Therefore the picture QA 1 shows a result equivalent to 910 MPA, and in QA 2, 948 MPA)
Hardness testing is performed either before galvanising, or as in these photos, random samples are taken aside at the final QA step before packaging, the galvanising removed and the metal sanded smooth so as to assure an accurate reading. Multiple readings are taken from each sample and averaged.
The picture QA 3 shows a photo that our quality assurance team took during one of their inspections, showing the Q620D steel in use on the factory floor, and QA 4 shows a whole bunch of anchors going through the QA process.
Steve
The pretty pictures are here;- http://www.ybw.com/forums/showthread.php?p=2911762#post2911762
Remember, this is what we were being told in the face of the allegations of lower grade materials being used. It was rubbish then and it remains so.
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