My Air Dock Boat Lift Project

Sheppy

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I suppose all this started some time ago now with a previous boat. I found the concept of storing a boat out of the water on a lift quite intriguing and was surprised how few people had experience with them, so in my usual fashion, the researched the concept to near death. I think I've now turned into a self proclaimed expert in boat lifts :)

My current boat doesn't take much of a slim build up, let alone growth, to effect her performance and so I started to revisit some of the options I had looked at before. One clever system simply creates a barrier around your boat, in essence a kind of drive-in pool, some even pump out the water too. But an actual boat lift, well that seemed to me the best option. There are quite a few different types with quite a few different prices too. Some are just ridiculously expensive, albeit very well designed. The Sunstream V Lift probably being the best, but equally with one of the highest price tags.

But does one really need a boat lift, hard to say, it's not everyone's cup of tea, and if I had a trailer and a 4x4 I probably wouldn't have bothered. But after working out antifoul costs with lifts and storage, a couple of mid year lifts for cleaning and other maintenance, anodes, etc etc, I figured it a worthy investment and I should break even in three to four seasons.

I know from existing comments and conversations that many of you think this is a great idea, and I also know many of you don't. I'm not really interested in whether you think I'm a crazy so and so, I'm just trying to prevent the problems that come from keeping a boat in the water. And I'm little lazy too, I just hate antifouling :)
I also believe that the biocides in antifoul paint are slowly being removed due to pressure from the EPA and the EU and so this kind of paint is becoming less and less effective. There's also evidence that suggests marine growth is becoming immune to the biocides, so a double whammy effect. I'm also moored in a heavy fouling location, all the other boats in my location suffer from lack of performance and economy after just three months from a fresh antifoul.

I settled on the concept of the Air Dock over other systems, partly due to cost and partly due of the low impact both visually and via installation along with a few other reasons too. I had my concerns, and to some extent still do, but Ken, the owner of Air Dock, was extremely helpful and patient, and answered a barrage of questions over what became a year long research project. And so, after much deliberation, I wrote the cheque and ordered one.

It was a bit of an unknown quantity ordering something like this from the States, but the shipping company who initially were just dropping my consignment off at the airport offered, well for a small fee of course, to clear customs and then deliver to my door. Actually, they were very reasonable and very helpful. SEKO Logistics if anyone's interested.

The design of this system does require four mounting points. These can be four points on a dock, side dock with two posts etc, but as I have a semi-free floating dock which changes position slightly with wind, currents etc, I had to build and install a simple PVC-u frame system. Yes, this is the strange object recently spotted traveling down the Dart being steered by two tenders.
MDL in Galmpton were very helpful and allowed me to construct the frame in their yard and then launch from their slip when completed. They even pulled out all the stops to get my boat lifted a day early as she was rather integral to the assembly of the lift. So a big thank you guys.

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The idea of the frame is that once shored up to one side to the dock, the other side gives you your two other fixing points. The frame is flexible but strong enough to withstand most situations. Although I followed their design specification for the frame, I have over engineered it a little, and will continue to add improvements as necessary. I also should have adapted the frame to my boat draft which I initially wanted to do but decided to keep to their specs in case I was missing something. The frame is constructed from 110mm drainage pipe, all glue/welded together, screwed for added strength, with U-bolts installed on the top of the T pieces for anchor points. It's a simple but effective design offering strength with good flexibility.

With the frame roughly in situ, the actual lift was assembled. My boat uses a system of three bags, two stern and one bow. I won't go into any real technical specs here, you can get all that from their website. The bags have small inner chambers that are constantly filled with air, these not only keep the lift afloat when the main chambers are deflated but also creates a natural docking guide - you just point your boat into the lift and the air chambers keep you centralised - a bonus for me :)

The assembly is straight forward enough, if a little fiddly in places. It would be ideal to assemble the lift on dry land and tow, but we opted to do this in situ, not really an error, but it did make things more interesting! Anyway, once the lift was ready and loosely tied off, we got Blue Marlin into position and pulled her on. This is where adjustment of the inner chambers was necessary and I had to let air out before I could pull her on easily. Ideally you just drive on and off when deflated. After checking all the ropes and tie offs, we raised her about half way, and she went up really quite quickly. She uses a 110v air blower, so I had to purchase a suitable inverter and run off one of the batteries. I had the engine running to save the battery, but she'll happily lift her without. With the leg trimmed down, the exhaust and leg mostly comes out of the water, but the water pickup stays under almost for the entire lift. After checking all the ropes and tie offs again, we lifted her all the way and let her settle while we had a celebratory beer!

The lift is a simple process. You start the pump then open the three separate valves to inflate. You manually control the vales accordingly to manage the air in the main chambers. Having a pressure gauge would be useful but it's easy to stop the pump and check height and levels. She's very stable on the lift too, she moves far less in waves/wake. The bags inflate to about 5 to 8 psi, so there's no great pressure to deal with.

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We left her half lifted the first night, just seemed the right thing to do, and after a sleepless night, she was still there in the morning. She was listing ever so slightly to starboard, but after some discussions, we decided this was due to the sun beating down on the port side bag, and not a leak - but hey, it's early days.

There are a few problems, or challenges as I like to call them. As the lift dries out, which will only happen on the occasional very low tide, the lift ropes won't have had enough slack to reach the top of frame and would have crushed it. Remember I said about making the frame risers too high? Well, I decided to re-attach all the ropes to the riser poles instead of the top U-bolts, some are placed in hosepipe to ease movement. The theory being that as the frame touches the bed, the lift will continue to drop about another 60cm or so, and now the ropes will drop too down the risers too. I've also added a small piece of cored to the top of the frame through the rope loops so the ropes can't go below a certain height and get caught under the frame. I need to keep the risers free from growth, but that's quite and easy task. There are a few other adjustments and tweaks to make but I'm getting there.

The construction and assembly was all very easy and straightforward, but this recent spell of wonderful hot weather did make it seem like incredibly hard work. We were often working with no protection from the sun and this slowed progress. And as with all projects, everything took much longer than we thought. A friend came down to help with the project and I have to admit his truck proved instrumental to some of the fetching and carrying of the various items. It's certainly a two man build, so thanks Anthony. We even had to ask Robin to come down to MDL to help walk the frame from the yard to the waters edge.

Although the bags are very strong and suitable for drying moorings, I'm not happy to just leave her to the mercy of the riverbed, so am going to create a sacrificial layer of foam or thick rubber to sit under the lift, thus adding some additional protection.

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Continued below in next posting........
 
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I've had plenty of discussions with Ken about boats sinking via capsizing when a bag fails, and he's always explained that as long as you follow his guidelines and don't lift the boat more that a few inches above the water, this won't happen. The theory is that if a stern bag fails, the boat will start listing, and continue to list until the other bag just pops out from under the boat. All his tests have confirmed this but it’s still a worry. So we did a bag failure simulation and I can tell you now, it was pretty hairy. I didn't give enough thought to what I was doing and I had plates, cups, tools, etc all falling from where they live! I decided to stop the test when she was listing so badly as I felt she was nearing her tipping point, and so inflated the bag again - sorry no photo - was a bit preoccupied at the time!.
I've since spoken with Ken and he assures me that although it can look quite scary, the other bag would have popped out before she went over - hmmm.

I don't like leaving things to chance and so am designing a simple fail safe system using a solenoid release vale and pressure sensor switch on each of the three pipes. Once wired up and all interconnected, if any of the pressure switches sense a drop in pressure beyond a pre determined amount, then all three valves will open and the boat will simply lower into the water. I can also design a trigger here which could alert me via mobile. Now Ken thinks this really isn't worth the cost or the effort, I however disagree and will continue to design/refine such a system. Target price for this fail safe system is £300 but I'm hoping for £200. I can also put together a simple system to take regular photos of a spirit level setup and email them to me, and can even run a setup to take a photo and email on receipt of a text message from me. All these things are easy to do, just need to decide whether they're worth it. The project had a target price of about 3k. I'm a little over as there are often many small items that one overlooks, but I haven't done too badly. I did mean to take more photo's of the overall build but well, you know how it is, you keep thinking I'll just do that next little bit and before you know it, it's done. But I do have more pics if anyone is interested.

So there you have it, my boat is now stored out of the water, but ready to use when I want, with a clean hull and leg with no growth causing problems. There are a couple more ropes than normal, but with the usual use of ready made ropes and simple carbines, I should be able to be underway in no extra time. I sort of a liken this to a floating trailer storage. I'll be building a roof for her next with the sun terrace - oh, isn't that 'dry storage' :cool:

Anyway, I hope you like my little story and the pictures. Feel free to comment, as I'm sure you all will.........
 
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Very well done! I know I've pulled your leg a bit over this saga and the progress of idea's from 'boat nappy' through to lift, but I really think this is the best cost/benefit balance you'll get. I do think you're right on the sacrificial layer under the bags for extra protection when drying out, but equally the location doesn't seem that harsh. If it enables you to sleep soundly then it's worth it! :cool:

I know much of the process was driven by the marginal powering of Blue Marlin, but it does illustrate the benefit for others too. Not being able to get on the plane is probably unusual, but others will suffer equally even if their cost is just fuel economy.

You'll be glad to be back at work now for a well earned rest... :rolleyes:
 
Mini Update

So far so good. She lost a about an inch in height, evenly I might add, but I suspect that's just the cooler weather we having tonight. Made some rope mods etc but she's good and stable. A stupid idiot just did a fast flyby by the pontoons at full pelt making lots of wake - I don't think he realised anyone was aboard. All the other boats went mad but to be honest, I barely noticed it - very impressed with stability :)

If anyone has any questions, suggestions or ideas, I'd be happy to answer them, else for those interested, I'll keep some regular updates coming. I haven't actually had a proper run off the lift yet, so may try that at the weekend and let you all know how it goes.

One issue I have is with my suggested fail safe system - the valves won't operate at such low pressures. Does anyone know much about this kind of equipment that'll operate with a 1 or 2 psi difference. Ken thinks the overall psi in the bags with my setup will be about 5 to 8 psi.
 
I wouldn't really be happy with an electrical protection system, but I don't think you need one. Just link the bags together via the inflation pipes, and if one gets punctured, the other one will deflate too.
 
Thanks Boguing, and thanks for the pm too. I originally had the same thought and while there may be some merit in the idea in that the two rear bags could possibly be linked, the front bag uses much less air pressure and therefore couldn't be linked. I'm wouldn't be too worried about the front bag doing down as she'll just tip forward, albeit at a strange angle but her own buoyancy will stop any issues forming there. So yes, although currently the two rear bags are managed individually, there might be an option to bind them. But if the two rear bags failed collectively (as they'd be linked), I'm not sure how the boat would sit stern down with the front bag inflated. The front bag only really holds the boat level and offers support/stability. Most of the lift physics is via the stern bags. I can run a simulation of course and see what happens. So thanks for the suggestion, a very good one at that, and I'll revisit the option in more detail. The bags are made of pretty stern stuff and so I don't anticipate a problem, but hey, we all like a good nights sleep don't we....
 
OK, plan B

Link the two rears. Fit a gate valve to the front one, mounted in a position such that the lever is vertical in the off position and with the axis of the spindle at a right angle to the centre line of the boat. Run a line through a ring fixed under the stern of one of the rear bags , and to a float. Thus, if the rear bags collapse, the stern sinks and the float line tightens and opens the valve.
 
Sounds a little too Heath Robinson, even for me, but I like your thinking :D

Connecting the rear bags together could cause other problems too. As the boat leans more onto the leaking chamber, it could actually push more air into the good chamber, thus escalating the problem.

I still feel an electronic system running a pressure based solenoid release value is still the way to go. That said, I shouldn't have a problem if one bag fails anyway, so I'm probably trying to solve a problem that doesn't really exist......
 
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