Lithium battery conversion

PaulRainbow

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When I priced up making a 12v 300-ish A/H battery using their A grade Eve cells and their BMS it came to about £450 so that seems a fair price. I’d want to know whether Fogstar are using the Eve cells for £450, or their B grade cells.
As i said in post #36 "Those are B grade Envision cells."

£450 is not a good price, IMO
 

PaulRainbow

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It's possible that they are genuine Eve cells. I believe the cells you have have the optional twin fixings. They have come in for some criticism as not all terminals are accurately welded in place. It can be troublesome attaching busbars when this happens
Thanks for confirming. Yes, i have the twin fixings, mine all lined up perfectly.
 
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geem

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When I priced up making a 12v 300-ish A/H battery using their A grade Eve cells and their BMS it came to about £450 so that seems a fair price. I’d want to know whether Fogstar are using the Eve cells for £450, or their B grade cells.
The issue of grade A and B is interesting. From living aboard with lithium for the last 18 months, I think Grade B should be perfectly acceptable for domestic battery use on a boat. I built my first battery with 8x 280Ah CATL grade A cells. These are excellent cells. I use a jk 200A bms with 2A active balancer. Although the battery runs some fairly large loads, the cells stay in good balance. The balancer has little to do.
If you use cells that need some balancing, then that's OK. That's what the active balancer is for. As an experiment, I have just built another 280Ah battery that I will run in parallel with my CATL cell battery. The second battery uses Envision grade B cells. So far, the cells have balanced up perfectly but the battery has not yet had a thorough test. Hopefully over the winter when I have it installed in parallel, I will be able to report back on how good these cells are and how they compare to high quality grade A cells in daily use
 

jac

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Re the Battery you linked to - I had also spotted the EcoWOrthy. There are a few reviews of it from RV sites and the like. Not seen any complaints from anyone and someone did a tear down review of the 100Ah battery and said some favourable things re components.

Not seen anything re marine use though.
 

geem

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Re the Battery you linked to - I had also spotted the EcoWOrthy. There are a few reviews of it from RV sites and the like. Not seen any complaints from anyone and someone did a tear down review of the 100Ah battery and said some favourable things re components.

Not seen anything re marine use though.
No Bluetooth so not suitable for marine use in my opinion
 

gaylord694

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It sounds to me like you are trying to justify why you spent a fortune buying Victron batteries when you can build your own for a fraction of the cost and still have the same life expectancy and capacity.
No problem with Pantaenius insurance.
How do you think your very expensive system will work out cheaper than mine, in the end?
I saw a video of a strip down of a failed Victron lithium battery. The cells are the same blue wrapped type as cells available online. Nothing special. I found the spec on the cells and they did no more than EVE cells which are just run of the mill. Victron do some nice kit but the battery cells are no better than cells you can buy for DIY. They also make poor DC/DC chargers, so they are not perfect. I have had some MPPT failures as well. The only good thing is their 5 year warranty does work and the kit was replaced quickly.
Victron only do a 3 year warrant on batteries. Since your batteries should last far longer than 3 years, what will you do if you have a bad cell in 4 years time? I can change mine. Ditto the BMS. How does that make your Victron system cheaper, in the end?
99% of batteries are made in China... I tried to buy Battle born from USA which are actually made there and the shipping costs were obscene.. Take a look at Will Prowse on YouTube as he puts most of the Chinese batteries through there paces... Ducon batteries come out very well with each battery cell very even regarding voltage and absolutely no bulging........
 

geem

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99% of batteries are made in China... I tried to buy Battle born from USA which are actually made there and the shipping costs were obscene.. Take a look at Will Prowse on YouTube as he puts most of the Chinese batteries through there paces... Ducon batteries come out very well with each battery cell very even regarding voltage and absolutely no bulging........
Battleborn are nothing special and seriously over priced.
The cells are still Chinese.
Will Prowse never tests batteries specifically for marine use. He doesn't understand the importance of redundancy and the value of Bluetooth for marine applications.
On a boat, you never want the battery to do a shutdown. Cell balance is super important. If you cannot see this via Bluetooth, you have the wrong battery on your boat
 

gaylord694

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Battleborn are nothing special and seriously over priced.
The cells are still Chinese.
Will Prowse never tests batteries specifically for marine use. He doesn't understand the importance of redundancy and the value of Bluetooth for marine applications.
On a boat, you never want the battery to do a shutdown. Cell balance is super important. If you cannot see this via Bluetooth, you have the wrong battery on your boat

Battleborn are nothing special and seriously over priced.
The cells are still Chinese.
Will Prowse never tests batteries specifically for marine use. He doesn't understand the importance of redundancy and the value of Bluetooth for marine applications.
On a boat, you never want the battery to do a shutdown. Cell balance is super important. If you cannot see this via Bluetooth, you have the wrong battery on your boat
That's why I said make sure you do your homework on buying , most now apart from the super cheap come with very good BMS so you can monitor cell balance
 

gaylord694

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Battleborn are nothing special and seriously over priced.
The cells are still Chinese.
Will Prowse never tests batteries specifically for marine use. He doesn't understand the importance of redundancy and the value of Bluetooth for marine applications.
On a boat, you never want the battery to do a shutdown. Cell balance is super important. If you cannot see this via Bluetooth, you have the wrong battery on your boat
Oh and the battle born cells are made in Reno, Nevada under strict regulations and are only a handful of non-Chinese made cells
 

geem

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Oh and the battle born cells are made in Reno, Nevada under strict regulations and are only a handful of non-Chinese made cells

Battlebord don't use prismatic cells. They use cylindrical cells in series/parallel configuration. A totally different format to most other lithium batteries. They only give a 3 year warranty as well. What do you think you are getting that is superior in a Battleborn battery?
 
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Trident

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For the tiny difference in price i'd go with the 300a BMS. JIKONG BMS JK-B2A8S30P 4S 5S 6S 7S 8S 12V 24V Active Balance BMS Smart BMS 100A 200A 300A Lifepo4 Li-Ion Lto Batterie - AliExpress 44

I'm not 100% certain that those cells are genuine EVE cells, the terminals are not the same as the ones i have or the ones Fogstar sell. Others may know better than i do in that regard.......
The older 280ah EVE cells had the single post - the newer ones have the twin post
I think the current 100AH cells also have the single post and are often used in ads for the larger ones
 

Trident

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The issue of grade A and B is interesting. From living aboard with lithium for the last 18 months, I think Grade B should be perfectly acceptable for domestic battery use on a boat. I built my first battery with 8x 280Ah CATL grade A cells. These are excellent cells. I use a jk 200A bms with 2A active balancer. Although the battery runs some fairly large loads, the cells stay in good balance. The balancer has little to do.
If you use cells that need some balancing, then that's OK. That's what the active balancer is for. As an experiment, I have just built another 280Ah battery that I will run in parallel with my CATL cell battery. The second battery uses Envision grade B cells. So far, the cells have balanced up perfectly but the battery has not yet had a thorough test. Hopefully over the winter when I have it installed in parallel, I will be able to report back on how good these cells are and how they compare to high quality grade A cells in daily use
To me its a moot point - the Grade A cells are only £10 more than Grade B so why worry - even on a big pack the price difference is so low as to make savings pretty pointless.
 

geem

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To me its a moot point - the Grade A cells are only £10 more than Grade B so why worry - even on a big pack the price difference is so low as to make savings pretty pointless.
Maybe, but I can now test it and let you know. Two identical batteries side by side.
 

Trident

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It's interesting - 3 years ago Will Prowse (who does a lot online and is certainly knowledgable but is at the end of the day a You Tube star and not the final word ) did a tear down test and rated Battleborn the best with Renogy second , but much cheaper , which convinced me to use Renogy for years . These had no bluetooth but a good monitoring display and never caused issues in years of daily use on many boats I fitted them to including my own. I assume you have seen something else he has done that is less favourable to Battleborn? Either way they are way to expensive and hard to come by in the UK (though they were certainly sold under a different name here)

However, cost and the better BMS systems available have now made EVE and JKS my go to - better and cheaper so what's not to like.

I find I look often at the JK Bluetooth which gives me more information than ever before - but I am not sure I benefit from it. My Renogy monitor acted like the smart shunt but also displayed warnings etc - never once in 4 years of heavy use with cooking etc did my Renogy shut down though or have a warning other than low temp which came in at 5 degrees so a bit early .

With the JK I can see individual cell balance and be warned if they get too far out, but of course that should never happen with the active balance which works perfectly. Mine are all the same to 3 decimal places except under heavy load where they lose the third decimal place and the BMS soon sorts that out. I guess what you are saying is that if one cel ever develops a fault I will see it sooner than perhaps the automatic protections might cut in? Certainly more information is good but I'm not certain that Bluetooth is essential compared to a wired monitor . I get what you are trying to say though.

I would add and this is quite important NOT all BT batteries display more than charge in and out and status and not all BT BMS do either. MOST DON'T on cheaper batteries which qualifies your comment I think Geem - what I am trying to say is just choosing something with BT is not enough - the BMS must be good enough to display useful information that way . Novices to this may not be discerning enough
 

Trident

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Maybe, but I can now test it and let you know. Two identical batteries side by side.
Perhaps but the variables make it invalid - what standards do CATL and EVE use to decide grades - I'll bet its not universal. You know what you are doing and you monitor heavily - so I doubt you will have nay issues with the B cells - the JK may work harder to keep them balances but should do so and you'll notice any issues quickly before they become a problem . Not everyone is as diligent or knowledgable though so for the small cost difference I think my comment stands. Its the same with the BMS - the JD BMS are good and used by many but right now the JK are better and the price is almost the same so people may as well choose the best available
 

Trident

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One further point with regard to comment above on the use with a bow thruster - Paul makes very good points about the packs in parallel and wiring them equally and so forth . To add to this I want to note - I built a system with 3 packs in parallel using the best components. I do this professionally. I made all balance wires equal and the BMS shows identical resistance in each one - almost unheard of - showing all my crimp terminals etc are identical. I have a charge and discharge bus bar - from BEP , of high quality and I cut my tinned multi strand cables to the same length to the millimetre and crimped the same tube terminals on at the same distance on every one with high quality crimpers that make a perfect join every time (for £300!! they bloody well better) and yet... one of my packs is always a little lower than the others until fully charged and has slightly lower charge amps going in (by about .2A)

The cells are 304AH nominally but tests show that some may be as high as 315ah , others 309 ah etc - never lower than 304 is the guarantee . Even with total precision in the putting together minute differences in cells, in the high quality bus bar construction, the fuse bar etc etc will make small differences and thus as Paul Rainbow said, if one pack is slightly different and the BMS shuts it off then the others will do so immediately too. The technology is safe and mature but there is not enough real world data in this application yet to cut margins fine. If I had a maximum inrush current of 600a as mentioned above I'd want 300a BMS on three packs and preferably 4

As Geem says, on a boat you cannot have the battery cut out for even a second
 

Sea Change

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on a boat you cannot have the battery cut out for even a second
Depends on what it's used for.
I set my boat up so that the lithium was only powering domestic systems, and I kept my old lead acid bank to do navigation gear, a handful of interior lights, and one heads.
Funnily enough, the only time this redundancy was needed was when the lead acid system failed, due to corrosion in an isolator.
 
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