Connecting 5mm fuel hose (2mm id) to a CAV filter head

Visit a car mechanic- brake pipe is a copper alloy (cunifer?) and can be flared and easily joined with proper threaded fittings. The final join to the heater fuel pump can be made with a short rubber hose over the outside of the pipe and the heater stub.
Buy yourself a decent fuel filter too- those cav units are from the 1950s and are nothing but trouble waiting for a lee shore!
 
Visit a car mechanic- brake pipe is a copper alloy (cunifer?) and can be flared and easily joined with proper threaded fittings. The final join to the heater fuel pump can be made with a short rubber hose over the outside of the pipe and the heater stub.
Buy yourself a decent fuel filter too- those cav units are from the 1950s and are nothing but trouble waiting for a lee shore!

What's wrong with the filter? It's got a replaceable cartridge and a glass bowl.

- W
 
As I understand it’s not recommended to do it as it can introduce air into the fuel system

the filter head is not meant to be used that way

it should be taken directly from the tank

some people will say it’s ok but your the one that will have to live with lack of fuel for your engine but don’t worry as they will be there to get you out the sticky stuff
 
Yeah, but it's not likely to happen if you keep an eye on the glass bowl and drain any crud, surely?
- W

That's what I used to think but soon learned engine/fuel problems happen when least expected and usually at the worst possible time. Crud or water never appear in the bowl whilst it's being watched :( Best to replace CAV filters with spin-on and a separate bowl between that and the tank. We also have an electric fuel pump so bleeding automatic via the return line, literally a couple of minutes to change filter and bleed.
 
Drill and tap filter outlet blanking plate for this fitting:
1/8…then join plastic fuel pipe to barb using a silicon tubing sleeve with 2 or 3mm ID such as this:
Silicone Fuel Tubing 2.3mm I/D 1.6mm Wall - RC Nitro Fuel Line Tube
According to some suppliers normal silicone tubing is not recommended for fuel/oil as it is somewhat porous to it but in practice the silicone sleeve I used exactly as you recommended has worked for 7 years although is has discoloured as the red diesel has been absorbed by the silicone.

www.solocoastalsailing.co.uk
 
I've had both Racor and CAV. Having the filter housing in an accessible location makes more difference than the design of filter, IMHO.

A ten pack of Delphi 296 filters costs the same as one Racor filter. I quite like being able to change a filter as readily as I would change a pair of socks. With the Racor I only ever carried one or two spares due to the cost. The only downside to the CAV that I found was that I did once manage to incorrectly assemble it, leading to an intermittent air leak.

I happen to know that Webby's CAV filter is in a sensible location so not really a priority for upgrading.
 
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