Yanmar buzzer replacement

stephen_h

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I need to replace the buzzer on the Yanmar (3GMF) control panel, Type B.

Can anyone advise where I can get one for a sensible price?

I have seen Maplins etc mentioned before but are they a like for like replacement since
this one has multiple functions/warnings?
 
There are 2 versions of the Type B panel, and the buzzers have different part numbers. The earlier version uses buzzer 104271-91351 which seems to be about £200; the later version uses buzzer 104271-91352, which seems to be about £150. The buzzers have a 5-pin plug connection and incorporate various diodes. You could I suppose find a plain buzzer which fits, then modify the wiring and add your own diodes so that it all works properly, but I'd imagine it's a lot of messing about. Might be easier to bite the bullet and get a Yanmar replacement.
 
I replaced the buzzer part with a 12volt part from Maplin. , about £1 I think. I sawed the enclosure to get access and glued it together after replacing the buzzer. If there were diodes in the circuitry I didn’t disturb them, just 2 wires to the buzzer. It’s been working fine for the last 12 years ( now it will go wrong). I think Maplin are gone but should be available on the www.
 
I replaced the buzzer part with a 12volt part from Maplin. , about £1 I think. I sawed the enclosure to get access and glued it together after replacing the buzzer. If there were diodes in the circuitry I didn’t disturb them, just 2 wires to the buzzer. It’s been working fine for the last 12 years ( now it will go wrong). I think Maplin are gone but should be available on the www.

Do you have a Type B panel? The buzzer in the Type B panel has the diode circuitry incorporated within the buzzer housing, with a 5-pin connector to the loom.
 
It should be easy enough to fit a standard buzzer. The 5 pin plug will have a +12v pin, plus a connection to various sensors, charge warning, low oil pressure, high engine temp. I think (from memory) that the type B panel only has four warning lamps and one of those is for the glow plugs, so it could be that the buzzer only uses 4 of the 5 pins, easy enough to check on the wiring schematic.

All that should be needed is to identify the +12v connection and connect that to the buzzer +12v, then, from the buzzer -12v, make a connection to the sensor connection on each of the warning lamps, with a diode between the -12v terminal and each lamp. The whole job will need less than £5 of components.

As the buzzer isn't working it also wouldn't do any harm to carefully cut it open and see what's inside, it may be possible to squeeze a cheap Ebay buzzer in there.

By chance, i have to replace one of these panels next week. I'll take a look at it and see what sort of job i think it might be. Will post back here when i've done it.
 
Just checked my buzzer enclosure looks like 4 wires going in so guess it does have the diodes in there. It was very easy to fix once you pluck up courage to open the enclosure.
 
Just checked my buzzer enclosure looks like 4 wires going in so guess it does have the diodes in there. It was very easy to fix once you pluck up courage to open the enclosure.

I will open mine to see if it is just the buzzer.

How did you open yours?
 
Was able to open the buzzer without too much damage!!
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As you can see there is a Piezo buzzer inside with 3 leads.

Can anyone advise where I might get one of these with 3 leads?
Seen plenty with 2 leads.

Thanks, Steve
 
Well done. When I fixed mine I bought 2 buzzers just in case. The unfitted one still works, I just tested it, and you are welcome to it. It is only 2 wire but I’m sure you can suss out which wires to connect to make the noise. It is part RS 249 794 ,3 - 16 volts.
PM a postal address and I will send it.
T.
 
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