Mast section joints

v89122

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9 Jul 2006
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At the marina I noticed that several newish boats have masts with a joint where two extrusion lengths have been mated together. No doubt it is a properly engineered joint with sleeving and correct rivet pattern but would I want this on a new boat ? I saw two identical newish Bavs - one with a mast joint - the other with a single length. And this mast joint is also seen on expensive boats - I saw it on a big Malo. How does it happen ? Are Selden just using up extrusion offcuts ? Is it pot luck ? Do you just get what comes from the factory with your name on it ? I am thinking about buying a new boat so I am wondering if I can specify that I want a one-piece mast.
 
It does look like pot luck. I saw a boat (I think it was a Bav, but not sure) with a joint about a foot or so above the boom, which I thought was an area of high stress. I have however never heard of a joint failing, so perhaps these joints are actually stronger than the mast section itself?
 
Selden seem limited on Spar length, we have one of their new sections and it's joined. I don't think it's weaker but I'm fairly sure it must affect the bend of the mast. If it's put in the right area it shouldn't matter
 
It would be good to get a response from a mast supplier on this one.

I don't think it's unusual to have a joint at the spreaders or at the gooseneck. The internal sleeve should take the loads and add some local stiffness where it will do the most good.

I know that there have been problems on masts that are built of two extrusions joined down their length with epoxy. I know of one boat where this joint cracked and had to be renewed as it was impossible to reglue the joint outside of the factory environment.
 
Simple limit on the available length of extrusions. 15 years ago it was 40' max. If you can arrange for the internal sleeve to be at the gooseneck, that's a plus, but not essential.

Would imagine that there are some alloy manufacturers that can do longer lengths these days, but the sleeve <u>is</u> very strong.
 
These joints are very strong.My Fulmar and some others I've seen all have a sleeved joint at the bottom of the mast under the gooseneck.Mine is 27 years old and shows no signs of stress.
 
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