I'm beginning to despair of ever getting my Malta O/B to run properly

I have to comment that if any of my outboards could generate a 7/16" spark .... I'd be wondering how it was doing it ...

I have CDI on many engines I use from 15cc up to the larger B&S Generators etc. ...... they all give very good sparks ... but 7/16" ?? That's near 12mm ..... that's one hell of a gap ...

What are you using ? Van de Graf generator ?

The figures I quote are what I find regularly on the specialist outboard engine forums.
 
Use it every spring on my mowers and strimmers. Mostly 4 stroke but some 2 stroke.

To my mind it's better than trying to break the starter cord!! :giggle:
 
I'm disappointed that this problem hasn't been resolved but left dangling. Please let us know if you find a solution.
I had a Yammie 4 which shared the handbook with the Malta which never suffered starting or running problems.
Whats the difference between that and the Malta?
 
Like all things - there's perfect out of box and there's everyday reality !!

I know CDi ignition is way stronger than any coil job ... but 7/16 is one hell of a gap to jump .....
The typical questions asked when people ask for advice on outboards not running properly are:

Have you done a compression test ? ......... Post the numbers.
and
Will the spark jump 7/16" ? ......... Yes or no ?
 
The typical questions asked when people ask for advice on outboards not running properly are:

Have you done a compression test ? ......... Post the numbers.
and
Will the spark jump 7/16" ? ......... Yes or no ?

Not arguing ... I just find 7/16ths a bit of a stretch !! Even with CDi on various of my gear - I don't think I have ever seen a spark that good ... but then again - I don't usually test for 'distance !

For me - Compression test ? I reckon you know when you pull the cord ! I can tell you that all the Soviet engines I have ... I cannot pull the cord at all .... take the plugs out and pulls easy ... put em back in again and you need Gorillas Arms to pull em
 
The typical questions asked when people ask for advice on outboards not running properly are:

Have you done a compression test ? ......... Post the numbers.
and
Will the spark jump 7/16" ? ......... Yes or no ?
My answers are no and no for my two malta's. One ran very well last year and after a bit more carb fettling the spare seems ok when tested in a bin of water .....
 
The typical questions asked when people ask for advice on outboards not running properly are:

Have you done a compression test ? ......... Post the numbers.
and
Will the spark jump 7/16" ? ......... Yes or no ?
The relevant questions are usually:
Have you cleaned the carb?
and
Have you cleaned the carb properly?
 
I would like a 7/16" spark, but I usually am happy with 6mm / 1/4".
To check, I made a DIY spark tester with a maimed old plug and a pointed machine screw.
Am curious of the outcome, as a Malta owner.

Sandro
 
The relevant questions are usually:
Have you cleaned the carb?
and
Have you cleaned the carb properly?
But only after the basic diagnostic tests.

If the spark is weak or erratic or if the compression is low, or more particularly outside a, 10% variation between cylinders on multiple cylinder engines all the carb cleaning in the world id not going to get it running properly
 
I have a feeling the Service guy who fixed it for him before may have just done a 'Quick Fix' and not done the job properly ..... OR someone has assembled something wrong ... OR just not found the simple thing that is causing the fault.

Its not exactly a Ferrari engine ... its a basic small outboard .....

If it feels good on starter pull hot or cold : then compression is most likely fine.
If it sparks at least visible without needing to be in the dark : the spark is most likely fine.
If HT lead is disconnected from spark plug and cord is pulled a few times - plug removed and its wet : then crankcase pressure and fuel to cylinder is most likely fine.

Its down to supply of continuous fuel then.
 
Like all things - there's perfect out of box and there's everyday reality !!

I know CDi ignition is way stronger than any coil job ... but 7/16 is one hell of a gap to jump .....


It is what I would expect from one of my racing motorbikes, and a bright blue one at that, and a loud 'crack' as it jumped.

Take the surressor cap off trim a tiny bit off the lead to ensure a bit of wire showing and crank fast - should get a bright blue loud spark at LEAST 8mm, better if 10mm from a cooking ignition system.

If the ignition is a suspect try hooking up a strobe, shine it on a wall. Start the engine. When it cuts out at high RPM, is the strobe still flashing on the wall?

If it is, look elsewhere.

I still believe, as the symptoms are very close to classic crankshaft oil seal failure with a two stroke, that the problem lies there.

That is 55 years of two stroke engine experience, suffered the same many times.

Cant prove a negative though, and testing almost imposible.

I have seen a Yamaha MX engine stripped of ignition generator and crankshaft gear/clutch rigged with a device for blocking the exhaust port. Lowish - 40psi - air pressure was introduced into the crankcase from the inlet port and soapy water brushed around the seals/bearings.

The ignition side one bubbled.

Job done, for that engine.

But the way seals work, the lips can be tightened up by the air pressure, cant they..........................

So, not a universal panacea.
 
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I cannot pull the cord at all .... take the plugs out and pulls easy ... put em back in again and you need Gorillas Arms to pull em
Reminds me of a chainsaw I once had... lent it to a friend who called to say it was seized. Said it was like it when I lent him it!! :D
 
talking of chain saws, same mate as theee generator earlier turned up with a brand new but 6 years old never used chain saw, said he couldnt get it to start. been pulling for hours. plug out squirt of two stroke oil in plug hole, pull over couple of times plug back, .... started first pull.
 
Not arguing ... I just find 7/16ths a bit of a stretch !! Even with CDi on various of my gear - I don't think I have ever seen a spark that good ... but then again - I don't usually test for 'distance !

For me - Compression test ? I reckon you know when you pull the cord ! I can tell you that all the Soviet engines I have ... I cannot pull the cord at all .... take the plugs out and pulls easy ... put em back in again and you need Gorillas Arms to pull em
If it's so difficult, how do you start it?
 
If it's so difficult, how do you start it?

I don't .... they sit in the shed as collectors items !! They are extremely unreliable anyway if you can get to pull one through !

I got them with the Soviet Speedboats I rescued .... then a few more when someone found out I was resurrecting the boats.

I've tried to find someone to service them - see if we can do anything with them - but they all refuse to touch them.
 
My Seagull is very easy to pull indicating poor compression. However it starts and runs reliably.

Its funny you say that .... I've had 3 Seagulls and all were reasonably easy to turn flywheel by hand without cord ... but ran superb.

Dunno if same ... but with model engines we have various ... where some are quite easy to turn over but once started piston to cylinder 'closes' giving desired compression ... others with rings ... but others that have slight tapered bores and can be extremely hard to turn over as piston approaches TDC ... once started that 'opens' up ...
 
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