Car body filler

DownWest

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Not a good idea, as is not waterproof. Use white gelcoat filler.

Body filler is polyester resin mixed with talcum powder and I have seen air escaping through it under pressure.
 

Ardenfour

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I used standard polyester filler (cataloy / P38) as a finishing coat on top of epoxy when I carried out major structural work to the mast step and beam on my last boat. Easy to sand to shape, and no evidence of cracking or detaching from the substrate after a couple of years of frequent and sometimes hard sailing. Op should be fine using it above the waterline. He doesn't say where the gouges are...
 

cmedsailor

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Can I use car body filler to patch up the scars on a grp hull??

Is a car body filler the same thing as a fiberglass filler? I have used the latest to repair/fill a hole near a stanchion base and because it's grey colour I added some white gelcoat filler on top of it. Both are very easy products to use.
 

Freebee

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I have quite a few screwholes to fill where the rubbing strake has been removed although a strake is getting refitted I will drill new fixing holes and some small chunks out of the bow above water line and one long scar through the gel coat its above the water line but I can see the fibre substrate in places on this one. should I just fill and fair this???
 

cmedsailor

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I have quite a few screwholes to fill where the rubbing strake has been removed although a strake is getting refitted I will drill new fixing holes and some small chunks out of the bow above water line and one long scar through the gel coat its above the water line but I can see the fibre substrate in places on this one. should I just fill and fair this???

If your boat is white I will suggest to use gel coat filler. Strong enough for what you want to do and no need to paint it white.
 

PaulRainbow

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I have quite a few screwholes to fill where the rubbing strake has been removed although a strake is getting refitted I will drill new fixing holes and some small chunks out of the bow above water line and one long scar through the gel coat its above the water line but I can see the fibre substrate in places on this one. should I just fill and fair this???

For screw holes, drill them out a little bigger and slightly bevel the edge hole (from both sides if possible). Stick a piece of tape over the outside of the hole, pressing it into the hole a little, and fill from the inside. When dry, remove the tape and fill the slight depression with gelcoat. If no access to the back side of the holes, fill from the front, remove a little with a drill when dry and fill with gelcoat. For small holes just drill, bevel and fill with gelcoat.

Clean and abrade the long scar and fill with gelcoat. This may require several coats in the deeper places, sanding flat between coats.

Depending on the depth of the chunks in the bow, either fill with gelcoat, same as the scar, or grind out slightly fill with epoxy filler or gelcoat filler and finish with gelcoat again.

Any gelcoat repairs should have a final sanding with 1000 grit wet and be polished with a fine compound, such as 3M Finnesse It.

I'd use epoxy filler, rather than car body filler for these jobs.
 

PowerSlapper

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Can I use car body filler to patch up the scars on a grp hull??
You could but not recommended
More detail of the scars is required. How wide ? How deep etc ?
Irrevelant. Car body filler is not suitable.
I have quite a few screwholes to fill where the rubbing strake has been removed although a strake is getting refitted I will drill new fixing holes and some small chunks out of the bow above water line and one long scar through the gel coat its above the water line but I can see the fibre substrate in places on this one. should I just fill and fair this???
Use fibreglass filler (or microfibres in Epoxy resin) for the holes topped off with gelcoat filler. and gelcoat filler only for the "scar".
Yep. That's why cars that have filler on can never go in the rain ever again!
The car body filler is protected for a period of time by the paint applier after the repair however the filler on its own is NOT waterproof and is of inferior strength to fibreglass filler.
I think that the issue is that car filler is permeable; gel-coat filler (which comes in handy tubes!) is not.
Finally, a sensible answer.
 

DownWest

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Yep. That's why cars that have filler on can never go in the rain ever again!

Most people with a bit of pride tend to paint over the filler on cars... which might just make it a bit more waterproof..
On a boat, unless it is already painted, it would be difficult to match the gelcoat. YMMD

Ah, missed Jules reply.
 
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PaulRainbow

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Irrevelant. Car body filler is not suitable.

Seriously ? :beaten:

Do you see anywhere that i recommended using car body filler ? My question was perfectly relevant, as any advice is dependent upon what damage the OP is intending to repair.

I note that in your reply you recommend different methods of repair for the different types of damage. How would you have tailored your advice without knowing what the damage was ?

Use fibreglass filler (or microfibres in Epoxy resin) for the holes topped off with gelcoat filler. and gelcoat filler only for the "scar". The car body filler is protected for a period of time by the paint applier after the repair however the filler on its own is NOT waterproof and is of inferior strength to fibreglass filler.

There is nothing here that requires the use of "fibreglass filler", it is totally unsuitable for scrapes and small screw holes.

Oh, and whilst you were considering that asking what the actual damage consisted of was irrelevant, you also forgot to ask what type of car filler he was planning to use. Because, some car fillers are waterproof and work extremely well for certain types of repair.
 

PaulRainbow

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Forgot to saying I'm painting the hull on completion of filling probably with 2 pack

Grrrrrrrrr

In that case :

For screw holes, drill them out a little bigger and slightly bevel the edge hole (from both sides if possible). Stick a piece of tape over the outside of the hole and fill from the inside. If no access to the back side of the holes, fill from the front.

Clean and abrade the long scar and fill, same with the bits at the bow.

It may require more than one coat in the deeper places, sanding flat between coats. Use epoxy filler.
 

lenten

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worked for a garage owner painting 2 ex rnli watson life boats---we used car body filler ---it worked well---the owner wanted a high standard---on the 52 footer we had a problem with primer staining the boot topping---it took 9 coats and 36 hours before he was happy-----he then bought an ex admiralty mfv and tried to make a silk purse out of a sows ear ----i worked on it alone-----when i finished owner said he had added up all 7 lb cans of filler-- and i had used 1/2 hundred weight (25 kilos) ---used to get the port hamble painters round to check this "new" filler-------there might be better ways of doing things nowdays but i wouldn t completely rule out carbody filler
 
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