vas
Well-Known Member
Rebuilt is almost over, need a new project!
Silverdee offered the old stabs from his previous 16m trawler yacht on the for sale section, got them, received them last week, being studying the manuals, the various piece of kit I have in my garage and generally organising the work.
MiToS is on the hard getting ready for this operation.
I'll report on the various aspects of the work (dunno if it's going to be here or best in the main rebuilt thread) but got some observations/engineering Qs I want to place so thought best not to mix them up with the overall rebuilt.
The roadmap first:
decide on the placement, I think it's fixed to being as far to the front of the e/r and NOT as far back under the side cabins (too much in the front), ideal spot is where the diesel tanks (1200lt) live across and behind the cabins bulkhead and just in front of the two engines. Still along the 30% middle section of the WLL of the boat, so within the specs.
reinforce the hull, fairly easy as hull is 15mm ply on iroko frames (every 350-400mm) and along the length of the hull beams every say 600-700mm. So layers of plywood epoxied inside not only in the say 700X350mm patch the mechanism will be installed, but also on the surrounding patches. When finished, I'll add vertical (to the plane of the hull) beams around and across a few frames to distribute forces and stresses evenly.
fit the mechanisms, probably the easiest part of the job drill holes, lots of sika and bolt them down
organise the pump assembly/power/flow/etc. Need to discuss on that
fit the fins. Also need to discuss this!
get the "electronics" connected and working. Well being as low tech as it can get, plan is to use it as is for the first year and then develop some s/w h/w combo to control the double solenoids that push the oil to the two rams on each stab mechanism. Will take that easy, as I want a project to work with for sometime
Some facts observations and questions:
From all the reading and following as best as I can the discussions on the Match built threads and Blue Angel retrofit of electric stabs it seems to me that:
Qs:
Anyone would know what material the fins are made of in these old stabs? I'll try drilling a small hole in various places and check myself
Any reason not to chop them down to say 0.85mX0.40-0.45m for now?
If I have time (would like MiToS back in the water by the end of May) I'd chop them more drastically down to 0.85X0.20 and built a angled part another 15-20cm making sure that at rest this new part is parallel to the sea. The new built up would be foam and mat and epoxy. I'd also like to soften the front side of them as its too vertical and there's material to remove there slopping it further. Sorry sketches will follow tomorrow, too tired now!
This way I can reduce the weight of them considerably as well.
On the pump oil supply front, I currently have two smallish pumps (approx 150mm cube, local experts estimate 6.5lpm@1500+psi@1400something rpm) one feeding each stab. Documentation mention 1.75gall/min@1200rpm (er, what gallons are these??? anyone would know as 6.6 vs 8lpm is a substantial difference!)
Each pump should "steal" 2.5-3HP(max!) from the engine.
Roll period in secs relates to suggested pump rpm, I'd opt for the fastest rpm i.e. closest to the 1500rpm limit.
Further the manual warns against fitting the 4.5sqft (0.42sqm) fins to vessels capable of speeds over 16kn, which I find interesting but odd.
Plan here is to leave them aside and instead of spending 700euro for two electrowhatever clutches for their pulleys, spend that money on getting a larger single pump mated to a 3phase el. motor say 5.5hp (or even 7.5hp) Just under 400euro for the 5.5hp combo or 500euro for the 7.5hp setup.
Then run this from an inverter from the 8KW Mase generator onboard, without messing with engines as well as being able to test/check and run the system on the hard using shore power (pushing it a bit, but I can just do it by wiring the motor straight to shore without interfering with boat electrics)
If it works the extra bonus is that I can get some sort of help at rest as well (and that's the other large debate)
Q:
I understand it's slightly unstructured and asking some qs that are akin to how long is a piece of string, but any suggestions would help me reduce mistakes and keep costs down at least for the first install and testing.
cheers
V.
Silverdee offered the old stabs from his previous 16m trawler yacht on the for sale section, got them, received them last week, being studying the manuals, the various piece of kit I have in my garage and generally organising the work.
MiToS is on the hard getting ready for this operation.
I'll report on the various aspects of the work (dunno if it's going to be here or best in the main rebuilt thread) but got some observations/engineering Qs I want to place so thought best not to mix them up with the overall rebuilt.
The roadmap first:
decide on the placement, I think it's fixed to being as far to the front of the e/r and NOT as far back under the side cabins (too much in the front), ideal spot is where the diesel tanks (1200lt) live across and behind the cabins bulkhead and just in front of the two engines. Still along the 30% middle section of the WLL of the boat, so within the specs.
reinforce the hull, fairly easy as hull is 15mm ply on iroko frames (every 350-400mm) and along the length of the hull beams every say 600-700mm. So layers of plywood epoxied inside not only in the say 700X350mm patch the mechanism will be installed, but also on the surrounding patches. When finished, I'll add vertical (to the plane of the hull) beams around and across a few frames to distribute forces and stresses evenly.
fit the mechanisms, probably the easiest part of the job drill holes, lots of sika and bolt them down
organise the pump assembly/power/flow/etc. Need to discuss on that
fit the fins. Also need to discuss this!
get the "electronics" connected and working. Well being as low tech as it can get, plan is to use it as is for the first year and then develop some s/w h/w combo to control the double solenoids that push the oil to the two rams on each stab mechanism. Will take that easy, as I want a project to work with for sometime
Some facts observations and questions:
- The Vosper Mini Fins came out of 35+ton semiD hull 16m long. They are going on a 11.5ton planning hull 13m long.
- Fins are 0.42msq and fairly squarish (not oblong as the newer seem to all be) 0.85m [EDIT: 0.95m at the hull side, 0.85 is an approx average length] long by 0.53m high (compared to my estimated 1.25X0.5 approx 0.6sqm for BlueAngel at almost double the length and don't remember how many times the weight of MiToS).
- Fins are amazingly heavy (not talking about all the bronze alloy units bolted on the hull with the twin rams and solenoids on top, they seem reasonably robust and heavy, talking about actual fins alone!)
- System was not capable of stabilisation at rest.
- According to SilverDee, system was not man enough for the 35+ton trawler even at speed.
From all the reading and following as best as I can the discussions on the Match built threads and Blue Angel retrofit of electric stabs it seems to me that:
- units are large enough for MiToS - maybe a bit too large, but I can live with that and hopefully manage to get them to be useful at stabilising at rest as well.
- Don't like the fin shape, size and especially weight (must be at least 50kg each maybe more)
Qs:
Anyone would know what material the fins are made of in these old stabs? I'll try drilling a small hole in various places and check myself
Any reason not to chop them down to say 0.85mX0.40-0.45m for now?
If I have time (would like MiToS back in the water by the end of May) I'd chop them more drastically down to 0.85X0.20 and built a angled part another 15-20cm making sure that at rest this new part is parallel to the sea. The new built up would be foam and mat and epoxy. I'd also like to soften the front side of them as its too vertical and there's material to remove there slopping it further. Sorry sketches will follow tomorrow, too tired now!
This way I can reduce the weight of them considerably as well.
On the pump oil supply front, I currently have two smallish pumps (approx 150mm cube, local experts estimate 6.5lpm@1500+psi@1400something rpm) one feeding each stab. Documentation mention 1.75gall/min@1200rpm (er, what gallons are these??? anyone would know as 6.6 vs 8lpm is a substantial difference!)
Each pump should "steal" 2.5-3HP(max!) from the engine.
Roll period in secs relates to suggested pump rpm, I'd opt for the fastest rpm i.e. closest to the 1500rpm limit.
Further the manual warns against fitting the 4.5sqft (0.42sqm) fins to vessels capable of speeds over 16kn, which I find interesting but odd.
Plan here is to leave them aside and instead of spending 700euro for two electrowhatever clutches for their pulleys, spend that money on getting a larger single pump mated to a 3phase el. motor say 5.5hp (or even 7.5hp) Just under 400euro for the 5.5hp combo or 500euro for the 7.5hp setup.
Then run this from an inverter from the 8KW Mase generator onboard, without messing with engines as well as being able to test/check and run the system on the hard using shore power (pushing it a bit, but I can just do it by wiring the motor straight to shore without interfering with boat electrics)
If it works the extra bonus is that I can get some sort of help at rest as well (and that's the other large debate)
Q:
- does the above sound reasonable, sizes/hps make sense?
- Where can I find a 1phase in to 3phase out 5.5KW inverter? Or do I scrap the 7.5hp motor and go for 5.5hp and a 4KW inverter (which exists!)
I understand it's slightly unstructured and asking some qs that are akin to how long is a piece of string, but any suggestions would help me reduce mistakes and keep costs down at least for the first install and testing.
cheers
V.
Last edited: