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Geoffs

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Hmm lots of interesting things going on here. It seems to have been assumed that if water entered a cylinder it came up from the exhaust outlet via some sort of bow wave surge, either stopping suddenly of going astern fast. Both of which seem unlikely. Perhaps we should remember cooling water is injected into the exhaust, it always surprises me that we don't see more water entering cylinders.

The pressure waveform in an exhaust manifold is quite complex, and will go negative as part of normal cycle. The RMS pressure will be positive, but when an exhaust value opens, gas exits at high velocity. When the valve shuts, the momentum of the gas keeps it moving creating a negative pressure behind it.

With this all going on with 6 cylinders, it is not impossible that a back surge of exhaust water can get into a cylinder, by a combination of operating angle, transient conditions etc. A sound engine/exhaust design should, of course, be able to handle such conditions.

Also, only a very small amount of water is needed to produce a hydraulic resistance. The combustion chamber volume at TDC is quite small, an upward moving piston will only see it’s stroke reduced by a very few mm, the rotational energy in the engine wants to keep the crankshaft rotating, something has to give. It’s the poor old conrod, probably only has to bend a small amount, just enough to get past TDC. Any water is ejected on next exhaust stroke, by which time it’s probably vapour.

There may not have been enough water or time, for water to get past rings and contaminate crankcase oil. The engine will carry on running, with a slightly lower compression ratio in effected cylinder, and the piston moving down a bit further at BDC, damaging the oil cooling jet. The rest is history.

All this still leaves the fact that water had to get past a spinning turbo charger, but Dom has noted turbo damage, so all this could be consistent.

Can’t see, IMHO, how the operator can be held responsible for such events. Got to be a design, or perhaps installation, feature. Can’t remember if the 290 is the design that causes whole engine to tilt on trimming. Seems poor show for VP to wriggle out of warranty claim. If it’s a rare occurrence, a new engine can’t cost much in terms of turnover and basic cost. If a frequent occurrence, design needs looking at.

Well that’s my two pennath.
 

jfm

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Geoffs - thanks for most illuminating comments.

I was thinking about how much water needs to get in, to hydraulically lock it. The engine is 3.6litres, 6 cyl, so displacement is 600cc per cyl. Comp ratio is 17.8:1, so cyl volume at TDC is about 34cc. A can of coke is 330cc, so 1/10th of a can of coke needs to get in, going the "wrong way" past the exhaust valve.

I'm trying to see if that's a lot or a little. Sounds quite a lot to me, not impossible but incredibly unlikely.
 

andyball

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agree about geoffs's comments :clearer than I'd have put it.

It would not necessarily need the full "1/10th coke can" to bend the rod......even if less than 1/2 that amount got in ,the compression ratio could rise to 30:1. How much is too much for a volvo con-rod?.

As for "going the wrong way past the exhaust valve"......there's likely a considerable overlap in valve timing,so the ex.valve would be open for a time on the inlet stroke; any fluid around the ex.port could well get sucked in, esp. if starting.
 

jfm

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Agree, but I think it would need nearly the full "1/10th of a coke can" to bend the rod The pressure rises to massively more than the pressure created by the compression stroke, once the fuel starts burning, I mean you would need a sort of 1000:1 compression ratio to bend the rod just by the compression of the air. A 30:1 ratio will not bend the rod. In other words, you do really need to fill it with the whole 1/10th coke can, to bend the rod. I think. But I see your point, praps the water got in slowly then the hydraulicking happened on start up?
 

andyball

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30:1 on it's own wouldn't do it, but if the fuel burnt as well? (as it would, of course)....?


but if water gets in at all, why would a whole 1/10th coke can (another patented jfm technical term?) be so unlikely?
 

ChrisP

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Reat the end of the day........

This post must have been one of the most informative posts in a long time unfortunatly the mag's will never publish it.
But at the end of the day are we talking:
1. A prat at the helm doing something so unbelievable that no designer could foresee it. Or
2. A design problem that a company won't admit to.

Having met the helmsman in question, IMHO unquestionably number 2.

ChrisP :eek:)

What do you mean the sea gull in front's walking !!!
 

jfm

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Re: Yup

I think a whole 1/10th coke can is unlikely to get in while engine running (due to exh valve open for only milliseconds, and pressure the other way) but I can see the sense in your theory that water could have got in while engine stopped (in which case a whole crate of coke could have got in, even through a tiny vslve opening) and then the hydraulicking happened on start up. It's quite a decent starter motor BTW, over 2hp.

I spose we're lucky it was only coke. Irn Bru could have split the crankcase and blown the head off <G>
 

Chris_d

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Have to agree with all that, just thought I'd speculate on the possible reasons for the bent conrod.
Clearly this can only happen due to hydraulicking or seizure, the water in the
combustion chamber does not have to come from the outside, could have been a
leaking headgasket, slowly leaked in while stationary and bent conrod on start-up, you would never know until the bigger bang, then evidence destroyed. Could also be a dripping injector? as you pointed out you don't need to fill the combustion chamber to acheive a hydraulicking, the compression ratio is so high that any small reduction in the volume will produce a force enough to bend a rod.
If the cooling jet was bent out of the way, when did this happen? could have been when the engine was built, was it blocked. A partialy seized gugeon pin can bend a rod then free itself, this could have occoured if the cooling jet was not doing its job properly.

Only one thing certain to me though, its Volvos fault period, short of not putting oil in it, there is nothing an operator can do to cause this kind of failure on a new engine.
 
G

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I think if all else fails, I'd get what compensation offered and put a nice new GM V8 at Marine Maintenance or Samurai (tho' postings of late suggest theirs go boom)...or spend some money at Lancing on a Ford.
Lets face it, 'twill cost you a bloody sight less..£6K should do it..(even less with Samurai..).
Mind you after reading what I've just put..it ain't really the point, as your engine is newish is it not??
God...I'm rambling......Volvo-itis setting in with my V8 petrol....
 

DepSol

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Re: Reat the end of the day........

Thanks Chris glad I made a good impression. How did your BBQ go? You lot were just getting into drinking mode when I left. ;-)

Dom


I just want my boat back in the water ;-(
 

ChrisP

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Re: Reat the end of the day........

Can't really remember. Folk law has it that I got totally wrecked and fell out of my tree. Can remember some of Sunday But I do know that Sundat didn't start till 13:00.Must try harder this weekend.

Just a thought, There's not another manufacturer that would like to give you an engine out of the kindness of their heart and to show up the Volvo mob ? No didn't think so. What a flawed world we live in.

See you in July

Chris

What do you mean the sea gull in front's walking !!!
 

matt_lake

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Re: Reat the end of the day........

Thats because the whole marine industry is built on the belief that money is no object because their customers can afford a boat.
 

KevL

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If the water got in while the engine wasn't running which IMHO is most likely, isn't it much more likely that while the engine was stopped this exhaust valve happend to be open on the exhaust stroke. It's a six cyl engine remember so any of the valves could be open while stopped.


--
Tides - Never there when you need one.
Wind - Always there when you don't.

KevL
 

jfm

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Yep, agree. Only catch is, if it filled when stopped, it would have hydraulicked when started up, and Dom would have noticed, which he didn't. Hard to fathom this one.......
 

halcyon

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If stoped on exhaust stroke, the valve would be open allowing ingress of fluid, on starting engine valve is still open. Fluid is exhausted as engine is cranked, valve closes just before TDC, leaving a small amount of fluid above piston. As this is only a small volume, and at TDC, the load exerted is maximum and the big end is just before piston centreline. This exerts a very high force on one side of conrod ( even from starter motor ), rod bends shortening it by a few millimetrers, allowing the piston to go over TDC and carry on down on induction stroke.

Leaving a bent rod.

Induction of water via inlet valve means that next stoke is compression therefore no were for water to go, thus engine stops, or blows up.


Brian
 
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