Baggywrinkle
Well-Known Member
Whatever we may think, we're all sailing in egg cartons with respect to what the sea can do to a boat - some might have thicker cardboard than others, but it makes little difference when it comes to taking them apart.
Virtually all builders make keels that will not fall off without being severely abused. (Oyster was an exception)So who today makes decently fast mono hulls whose keels which can be guaranteeed not to fall off?
Oyster was on my list of good but unattainable.
If you can't trust them who can you trust?
Even those... (at least) two of them -one was a Grand Soleil IIRC- grounded and were declared total loss as the metal internal web deformed and the cost to repair it would have been astronomical. Normal bolted keels are sure weaker, but they are more repairable, over here during October Novembre boatyards are often fully booked to repair keel damages occurred during the holidays seasonBut if you are the worrying type perhaps consider the likes of X Yacht, Arcona, Salona etc as many of their boats have a huge metal subframe taking all keel, mast and rig loads.
If only there was a yacht with a keel that can't fall off that you could buy on the secondhand market?Even those... (at least) two of them -one was a Grand Soleil IIRC- grounded and were declared total loss as the metal internal web deformed and the cost to repair it would have been astronomical. Normal bolted keels are sure weaker, but they are more repairable, over here during October Novembre boatyards are often fully booked to repair keel damages occurred during the holidays seasonWhatever the structure, there is always a force/load that can deform it or break it, it then becomes a probability issue
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I understand your problem and I would start by looking at the hull and keel design externally as well as internally (grids etc). An 8ft vertical blade keel with a torpedo bulb must transmit massively more stress to the hull than a traditional design, hence the requirement for grids.So who today makes decently fast mono hulls whose keels which can be guaranteeed not to fall off?
Oyster was on my list of good but unattainable.
If you can't trust them who can you trust?
Take Figaro 2 for example (from the lowly Beneteau), built in hundreds during decades, with all the ocean racing they do, including many magistral groundings when people cut corners in shoal waters during coastal races, the model itself has been sailed very hard possibly over a few millions miles in any imaginable conditions, I do not know any other model with such a pedigree, yet no loss that I know of, anyway with that sort of aggregate mileage any loss could be considered statistically irrelevant. So IMHO yes, it has been done and it can still be done.If only there was a yacht with a keel that can't fall off that you could buy on the secondhand market?![]()
The damage we sustained was because of faulty workmanship in Madeira. They managed to weld the new mast support in the wrong place. This loaded up the deck rather than the mast post. We had to have the mast support rewelded and then jack the mast up and add additional shims under it. Then repair the damage. The damage wasn't due to an age related failure. It was bad workmanship by incompetent 'proffessionals'. The rotted out mast post should never have happened. The original designers drawing showed the mast post in 316 s/s. For some reason our mast post was mild steel. The bottom section is 316 SS now so won't be rotting out anytime soon.Really? I guess the original tabbing is sandwiched between sheets of ply, so technically, it is untouched because you can't get to it![]()
.... but your additional fibre-glass work and the corrosion that caused the bulkhead damage is all documented in your blog - The initial discovery that the mast support had corroded and sunk. The unfortunate bodge in Madeira (lack of funds resulting in jacking up the mast instead of removing it). The resultant noisy bulkheads. A second repair with a bottle-jack, shims, and re-welding. Then finally, the bulkhead re-fiberglassing work in the Leeward Islands to stop the creaking and squeaking.
Here's the last bit to jog your memory - Leeward Islands in 2015
February 14, 2015
March 26, 2015
Wild Bird Adventures
Personally, I think the blog is excellent, it's an honest and interesting account of your boat and adventures on it - I really don't understand why you post disingenuous claims about old boats on this forum when your blog has everything, warts and all, and is a balanced, realistic depiction of life with a 46 year old sailboat. I recommend anyone thinking of buying a vintage boat or crossing the Atlantic read it.
You even have first-hand experience of one of the things that people often overlook concerning centre-cockpit boats .... or any boat with a main sheet behind the helmsman's head ....
Keels can never be foolproof and keel damage has been with us forever. Some designs are more susceptible to damage than others - not difficult for example to see why the "keel" on these Tris was never designed to dry out on - even if the poor workmanship was not there. Keels do not FALL OFF - they can suffer from external forces, almost always grounding or collision, poor design or build, almost never even in extreme racing boats from forces generated by sailing. Even encapsulated keels are not immune. Plenty of historic examples of boats with encapsulated keels suffering significant damage from grounding. We don't hear about them much partly because few boats are built that way and partly because they occur in places like Scandinavia and the Pacific so don't come up on the Anglo/European orientated sailing world we live in The number of losses of boats from keel failure is tiny - even in absolute terms never mind as a proportion of boats in service. Loss of life even smaller. Almost all reported failures with sufficient detail to draw any meaningful conclusions have featured grounding as a primary cause.So who today makes decently fast mono hulls whose keels which can be guaranteeed not to fall off?
Oyster was on my list of good but unattainable.
If you can't trust them who can you trust?
Agree - thats the sort of pedigree I would look for.Take Figaro 2 for example (from the lowly Beneteau), built in hundreds during decades, with all the ocean racing they do, including many magistral groundings when people cut corners in shoal waters during coastal races, the model itself has been sailed very hard possibly over a few millions miles in any imaginable conditions, I do not know any other model with such a pedigree, yet no loss that I know of, anyway with that sort of aggregate mileage any loss could be considered statistically irrelevant. So IMHO yes, it has been done and it can still be done.![]()
My wife teaches international students at a university, self reflection is part of some off the courses she teaches. French students, as a group, have the most difficulties with this part of the course.That's a load of near racist bollox. I worked in france for 7 years and don't recognise a word of that.
Concerto is 45 years old and Westerly used top quality marine plywood throughout the boat. So far I have not found any rot in the plywood anywhere and the glassfibre tabbing of the bulkheads remains solid. I always used to think Westerlys were floating caravans, but the quality of the woodwork is very high. This was all done in house and the carpenters were definitely craftsmen of the highest caliber. The glassfibre work was generally very good with the exception of the gel coat.For boats in the late 1970's and early 1980's they used a non UV stable gel coat that can go creamy on the surface with age, plus they slopped the gel coat into the mould and failed to work out all the small air bubbles by stiff brushing out in the mould - now I can get micro air bubbles bursting in areas of the hull underwater. Thankfully they applied a double coat of gel coat, so it is more a cosmetic problem rather than a moisture control problem to the main laminate.Interesting discussion. My contessa refit has needed to redo lots of the tabbing at the bulkheads. 50 years of movement and polyester resin on plywood had meant that a fair amount of the tabbing had delaminated. Solent boat builder has some good videos on this. All the marine ply was sound, other than two small areas where fresh water had leaked over the years and it was easy to lap in new ply. In theory new epoxy laminated tabbing should last longer than the original.
One good thing about a boat with a following and still in production means that there is a lot of info and guidance. Jeremy rogers ltd, for example now recommend an additional stringer along the port side of the boat and this was easy with the berths out.
It might have cost me more than a cheapish contessa to do but there is satisfaction in knowing every bit of your boat. I fully get Concerto's enthusiasm for his boat.
I agree encapsulated keels sound better but I have heard of major problems due to continual wear to the bottom of the keel where the glassfibre has either cracked or been worn away and allowing water entry. Most encapsulated keels do not have a solid casting inside, but a lot of ingots or scrap metal. If this rusts and expands, then this can cause the encapsulated keel to crack. They are definitely not the perfect design. Personally I am very happy with a cast keel that is bolted to a hull. The modern sealants and over engineered bolting is perfectly adequate for virtually all boats. Cast iron can rust because it is porous, but the rust is easy to get at and treat. It is extremely rare for any rust to start in the keel joint.Keels can never be foolproof and keel damage has been with us forever. Some designs are more susceptible to damage than others - not difficult for example to see why the "keel" on these Tris was never designed to dry out on - even if the poor workmanship was not there. Keels do not FALL OFF - they can suffer from external forces, almost always grounding or collision, poor design or build, almost never even in extreme racing boats from forces generated by sailing. Even encapsulated keels are not immune. Plenty of historic examples of boats with encapsulated keels suffering significant damage from grounding. We don't hear about them much partly because few boats are built that way and partly because they occur in places like Scandinavia and the Pacific so don't come up on the Anglo/European orientated sailing world we live in The number of losses of boats from keel failure is tiny - even in absolute terms never mind as a proportion of boats in service. Loss of life even smaller. Almost all reported failures with sufficient detail to draw any meaningful conclusions have featured grounding as a primary cause.
This is something that is a major problem that will occur more frequently as these boats get older, along with bonded in hull windows. I know of one yacht that run aground and the grid moved. The cost of the repair was about £40,000 as much of the interior had to be removed to enable the matrix to be laminated onto the hull. Hull windows are easier to fix with mechanical fixing like bolts to keep the adhesive seal from moving and becoming unstuck.It can be argued (as indeed discussed here frequently) that the dominant hull construction method used by production builders that uses a glued in grid to take the keel loads is not in the long run adequate. Well used boats, particularly those raced offshore as well as inshore have been reported to have failures of the glue join between the hull and grid causing flexing and leaks, maybe as in one case complete failure leading to loss of the keel and foundering of the boat.
I have been working on her for 18 months and confident to be going in the water july/august time. As long as i launch this year i will be happyConcerto is 45 years old and Westerly used top quality marine plywood throughout the boat. So far I have not found any rot in the plywood anywhere and the glassfibre tabbing of the bulkheads remains solid. I always used to think Westerlys were floating caravans, but the quality of the woodwork is very high. This was all done in house and the carpenters were definitely craftsmen of the highest caliber. The glassfibre work was generally very good with the exception of the gel coat.For boats in the late 1970's and early 1980's they used a non UV stable gel coat that can go creamy on the surface with age, plus they slopped the gel coat into the mould and failed to work out all the small air bubbles by stiff brushing out in the mould - now I can get micro air bubbles bursting in areas of the hull underwater. Thankfully they applied a double coat of gel coat, so it is more a cosmetic problem rather than a moisture control problem to the main laminate.
Getting an old boat into a good overall condition always takes longer and is far more expensive than expected. I originally budgeted for £12,000 and have now spend over £30,000. Some things I have done are for my choice and above what most people will do, but knowing I have already owned her for 11 years and will not sell her for at least another 8 years, makes it sound expensive, but at least I get the benefit of using a boat that I am happy to sail anywhere and in almost any weather. Yet it still has cost only a third of what a similar sized new boat would have cost when I bought Concerto, which I could have afforded to do but disliked the modern designs and construction. Overall I am happy with my choice, even with the man hours I have spent working on her. Surprisingly, I have found many other sailors find me a source of inspiration and advice. To be honest I am an ordinary guy who is happy to help, I have no axe to grind as we all make choices according to our budget and experience.
When do you expect to get to a stage of near completion so you can go sailing?