Cat A ocean standard need full revision

geem

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Sat in an anchorage with many boats around us with large hull windows bonded in got me thinking.
Following the report of the loss of the Bavaria 47 ocean that was lost, off New Zealand, due to the failure of its pilot house windows, makes me think this Cat A ISO standard needs a complete rethink.
Friends have a Jeanneau 45 DS. Their boats has done very little sailing. No ocean sailing and it's never been out in bad weather. It is Caribbean based where UV degradation is a factor. Their windows fell out at 12 years old. They are simple glued in. No mechanical fixing at all. They haven't been subjected to a flexing hull. Simple bond failure of the adhesive.
It now seems normal for modern boats to have large hull windows that are only bonded in. Is failure just a matter of time?
Lots of these cat A boats get called bluewater boats. There is no official definition of bluewater but to me it means ocean capable such that it can survive bad weather.
Are people buying these cat A boats assuming that they can survive bad weather?
Adhesive failure at 8/12 years old seems quite possible in a lightly built modern hull where flexing in rough weather would be likely. This makes the theoretical ISO standard that they met when the boat was new a joke. As they age, the risk of window loss increases.
The adhesive bond of the windows tested to the same ISO standard 10 years down the line, would probably fail any test on the sheer strength of the adhesive. At what point do you replace them? When they fall out or at a certain age? How do you get the old windows out? Do you fit new ones? Is there any advice from the manufacturer about periodic replacement and do they have new windows available and fitting instructions?
Maybe we need a new standard A+
Boats built to a robust standard. Optimised for extreme conditions.
This standard would need to ensure the hull had damage tolerance. Age resilience. Hull windows would have to be small, recessed, capable of accepting storn covers, so far more robust than current cat A.
In addition, all windows should be mechanically fixed and small.
There are lots of other aspects that could be in any A+ standard such as keel to hull fixing, redundancy of systems, rudder bearings design, rudder strength, etc
There are many boats that sell themselves as high latitude boats where an A+ standard would be a good fit and give them a standard to work to.
In the meantime, bonded in hull windows are on boats reaching the point of adhesive failure due to age.
If we had an A+ standard, what would happen to the cat A ocean standard? Who would sail such a boat West to East across the Atlantic and could you get insurance for bad weather?
Not trying to be controversial, just thought provoking.
Happy New Year
 
Mechanical fixings can also fail when they age with no maintenance. Expecting anything to last more than a decade without maintenance is asking for trouble, and this topic was discussed at length on the forum last year.
Have some 45DS been lost in bad weather? If not then I’d suggest it’s not a real issue. Quite the contrary, very few modern boats have been lost despite this forum continuously suggesting they’re not fit for purpose. Most boats never cross an ocean anyway, so better to design for what they do do regularly as long as they are safe and capable of the passage if someone chooses to, which they seem to be.
 
Mechanical fixings can also fail when they age with no maintenance. Expecting anything to last more than a decade without maintenance is asking for trouble, and this topic was discussed at length on the forum last year.
Have some 45DS been lost in bad weather? If not then I’d suggest it’s not a real issue. Quite the contrary, very few modern boats have been lost despite this forum continuously suggesting they’re not fit for purpose. Most boats never cross an ocean anyway, so better to design for what they do do regularly as long as they are safe and capable of the passage if someone chooses to, which they seem to be.
The Bavaria 47 ocean was lost in bad weather to failed windows. The Jeanneau 45 DS windows failed without bad weather.
Of more concern is the trend to locate large bonded windows in the hull in a location far more likely to suffer wave impact than pilothouse/deck saloon windows. Saying most boats don't cross oceans is like saying its ok to have some boats lost because it's only a few and most don't do it. An ocean category maybe should mean capable of withstanding a storm?
It may be fine with new bonded windows but how do you measure adhesion of the bond of those big windows as UV takes some effect?
Mechanically fixed windows can leak, and they do, but they aren't going to pop out leaving a large hole
 
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Would it be more likely that the insurance industry would address this, by adding significantly to the premium required for these boats, in line with their experience of failures over the years/decades? There'd be a period of adjustment as either the boats were scrapped, sold to less scrupulous areas of the world, or maintained properly.
 
What maintenance can one do on a glued in portlight? Give it a good shoeing and see if it fails?
Many of the adhesives are rated 10 years, so as discussed on the last thread, take them out and refit them. Technically we should all be doing so with through hulls as well, although the adhesive is used more as a sealant there.
 
Many of the adhesives are rated 10 years, so as discussed on the last thread, take them out and refit them. Technically we should all be doing so with through hulls as well, although the adhesive is used more as a sealant there.
Through hulls are mechanically fitted. They use a large nut to secure the through hull. Adhesive/sealant stops leaks around the mechanically fixing. This is how through bolted windows work. Mechanical fixed with a sealant adhesive to stop water ingress around the mechanical fixing.
With bonded in windows, there is no such mechanical fixing. It's purely down to the strength of the adhesive. As the adhesive ages, it's mechanical adhesion properties reduce. At what point you decide to remove the windows may well depend many things. Exposure to UV. Number on ocean miles sailed. Age of the boat. Visual signs of sealant degradation. Obvious leaks. There are so many variables that there cannot be a simple formula to say when they need to be rebonded or replaced. This is where the risks increase. Some skippers will take a conservative approach but some won't.
 
This old chestnut eh? Last time it just became a slugging match between the ‘new=better’ and ‘old=better’ gangs.
I am not interested in that. I am specifically interested in how you would manage big windows in the side of a hull on a ocean certified monohull. Discovery and Oyster do them differently with what look at prison bars. Smaller window area, recessed into the hull and mechanically reinforced using thick laminated glass or acrylic. Strength is built into their design. It doesn't rely on just an adhesive
 
Our Sun Kiss (1988) has two big long strips of perspex along the top of the coach roof, creating port lights underneath where there are holes in the coach roof. Being a relatively flat area, it's pretty much asking for leaks.

The previous owner had, in his wisdom, removed the (admittedly quite tatty) anodised frames, and just bonded the perspex down with black adhesive sealant. It might have looked quite smart, if he hadn't been so cack handed with it.

His method lasted about four months after launching, and then the perspex started to spring away from the coach roof. Fortunately he'd kept the old surrounds so I was able to through bolt everything again, which stopped the leaks.

So... mechanical fixings every time for me thanks.

(Having said that, my car windscreen hasn't fallen out. I wonder what the difference is?)
 
Sorry, I agree with Geem. My previous boat had toughened glass cabin windows, no sign of degradation at 25 years - may start to weep around the seals, not catastrophic. Current boat, same manufacturer 12 years newer has acrylic windows showing crazing ( Mechanically fixed). Is this CE regulations? why worry about the windows the sea cocks will have failed as 5 years life is acceptable?

Bonded Acrylic Hull windows to me, no doubt some will disagree, are a latent failure waiting to happen.

With mechanically fixed windows removal is obvious (if not easy due to corrosion), how do you remove bonded windows? I seem to remember an article where a French manufacturer could no longer supply windows for a deck saloon only 10 years old.

Built in obsolescence?
 
It is an interesting thread. I didn't read the previous one and hadn't heard about the bavaria 47 loss until now. Googling it and seeing that the new zealand maritime rules requiring storm covers in response is interesting. Can't imagine many people having storm covers for their windows.

My thoughts.
1. Modern boats are clearly safe for ocean crossings. You just have to look at the ARC start line.

2. But ocean crossing these days is very different to times gone by with accurate up to the minute forecasting and routing meaning that there is much less chance of being surprised by bad weather.

3. Bonded large windows and windows in the hull are clearly a weakness and i do agree with the OP that perhaps a critical failure point with a limited life should be a factor in dishing out safety category. Perhaps an A+ is a good idea. Also manufacturers should be required to be upfront about maintenance of bonded windows both when and how.

4. To be fair, i think there have been a lot more instances of bolted on keels falling off than windows failing so perhaps that should go into the safety category algorythm.
 
Are you thinking of upgrading then?
I am thinking of all the poor sods that think they have a boat that can deal with severe weather because a piece of paper mentions the word ocean.
The same piece of paper gives the Oyster windows a cat A designation and a Dufour 41 yet there seems to be a world of difference in their structural integrity. This is why I suggested that maybe there should be a cat A+ for boats that really will cross oceans on a regular basis.
 
I am not interested in that. I am specifically interested in how you would manage big windows in the side of a hull on an ocean certified monohull. Discovery and Oyster do them differently with what look at prison bars. Smaller window area, recessed into the hull and mechanically reinforced using thick laminated glass or acrylic. Strength is built into their design. It doesn't rely on just an adhesive
Not sure why you think Oyster windows are done better. To my mind they have some of the biggest holes in the hulls, with triple very large windows. And not sure where the “prison bars” you refer to, as not seen on any recent Oyster. And they are apparently glued in.
 
Well clearly the benchmark for A class is two boats - the Anderson 22 and Contessa 32. Everything else are just pretend boats.

on a more serious note, I can’t imagine removing and re-bonding windows every decade is any worse in the grand scheme of things than redoing the rubber gasket on sail drive or replacing standing rigging. All of which is “just in case”. It’s just another job on the routine maintenance plan.
 
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The same piece of paper gives the Oyster windows a cat A designation and a Dufour 41 yet there seems to be a world of difference in their structural integrity. This is why I suggested that maybe there should be a cat A+ for boats that really will cross oceans on a regular basis.
The standard is a minimum, some might choose to build a tank, but it’s not necessary and many customers don’t want or need an over engineered boat.
 
The standard is a minimum, some might choose to build a tank, but it’s not necessary and many customers don’t want or need an over engineered boat.
Which is why I suggested an A+ standard for those that actually do want a boat that can take serious weather. A standard that is credible and doesn't rate something as ocean when chances are they won't be crossing one. If you like, ocean could be the credible standard and the existing standard could be called something lesser.
There isn't a standard for boats that can deal with serious weather so how does a potential purchaser seperate those boats from the highest current standard that clearly isn't adequate?
 
Most brokers ad boat builders think the Cat A etc are a joke and the standards as I understand it were set to match how the major French builders built boats at that time already.

Can't speak to monohulls but on cats it's always the mechanically fixed windows that leak in coach roofs etc after years - normally water coming down the screws, whilst well bonded (many have crappy workmanship) windows last. Ignoring leaks and looking to strength obviously they now glue the wings on planes that go through more stress cycles and temperature changes than a boat ever will so its certainly not beyond the wit of man to bond windows on a boat that will cope with waves, time and UV... probably beyond the cost and skill of many factories though.

I'm not sure either method is better or worse if done properly but I would certainly like to see standards that actually mean something and actual checks on the quality of work done to newly built boats. Mickey Mouse 18mm plywood bulkheads on Cat A 45 foot Lagoons, decks sealed down with Sika and nothing else, split hulls glued together and then gel coated over the join, etc etc etc . Boats are generally built cheaply and poorly and whilst few fail that is only because few get a really hard life.
 
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