Replacing Wire Guard Rails with Dyneema?

My plastic coated Wire Guard Rail Wires are 16 years old. The plastic coating has deteriorated to the point where it’s brown, sticky and broken in places. They really need replacing. Boat is in Greece so diy is the only practical solution.
The easy option would be to replace them with Dyneema. Probably 5mm single braid ( pure dyneema) or 6mm double braid (dyneema core with polyester cover). I’d add split plastic tube where the ‘wires’ go through the stanchions.
Has anyone done this - experience good or bad?
Why not just remove the plastic coating?
 
We did ours last year, use dyneema with braded cover to provide UV and abrasion protection. Hard eyes on each end, one done off boat and the end one done after threading through stantion. Tensioned using whipped turns. Been good for last year, had to retension about 3 weeks after but ok since. The larger diameter than 5mm wire is great.
 
Why not just remove the plastic coating?
Often you find that under the cover the wire is rusting (one reason not to have covered wire) and you may also find broken wires (which are 'safe' under a cover but a menace if exposed). Both form part of the reasons why they, covered wires, are now outlawed, have been for decades, on racing yachts.

The failure of Dyneema on Comanche was as a result of extended sawing of the dyneema by a headsail sheet in a downwind race, mainland to Hawaii I think. It could be relevant on a cruising yacht - though many cruising sailors take care of their rigging - money tends to be a critical issue.

As Daverw implies 5mm dyneema is 'OK' but bigger would be better, kinder to hands etc. If we were to do it again we would use larger, possibly dictated by the holes in the stanchions - which are sized (the holes) for stainless wire.

Jonathan
 
Thanks for all the replies- very useful info, so I’m convinced Dyneema is the way forward. It just need to decide if I go for Single Braid or Double.
Single B I know I can splice easily, but I struggle splicing a ‘tight’ DB including the cover.
 
My boat has stainless steel guard wires and has done since new in late 70's. not to sure of diameter but possibly 5mm or the imperial equivalent. Have to renew the lashings every 10 years or so.
 
... The failure of Dyneema on Comanche was as a result of extended sawing of the dyneema by a headsail sheet in a downwind race, mainland to Hawaii I think. ...

Jonathan
Good point. I forget the details. I heard it was bungled jibe. Either way ....

If a sheet bears on the lifeline you want a cover whether wire (hard on the sheet) or Dyneema (hard on the Dyneema). I should be loose enough that you can slide it to the side for inspection. I had covers like this on my PDQ in one spot.
 
I changed the life lines on my boat 7 years ago.
The stanchions have holes drilled and polished for the top life line and a tube fitted through the stanchion for the lower life line, similar to these:
Standard Stainless Steel Tapered Stanchions | Proboat | Proboat
I used white 6mm D12 dyneema, breaking strain about 4 tons, plus or minus, depending on the manufacturer.
I spliced a long eye into each end.
I found that I could get the long splice through the stanchions by first threading a short length of whipping twine though the hole, passing through the long splice and then putting twine back through the hole. I then used the twine to pull the long splice through the hole. I couldn't push the long spice though the holes in the stanchions, but they pulled through quite easily. I crow hitched one end to the loop on the pulpit, and used a lashing of 3mm Dyneema to tension the life line at the other end.
7 years on I can see a small amount of chaffing as the Dyneema goes through the stanchions, but not enough to cause problem.
However, I was very surprised at the amount of "stretch", really packing or initial settling in, I got when I tensioned the life line. I used Brummel spices, with a long tapered bury.
Dyneema has good UV resistance.
You can take them off and wash and inspect them in the winter.
I wouldn't go back to SS wire, it has a UTS of less than 1.5tons, and is much less comfortable in use.
 
For me the important thing is that they are bar tight. When we go on deck I don't want them to have any movement in them. The s/s guardwire is part of a package of super strong toerail and stanchions that ensure we stay on the boat and not end up in the sea. Our first boat had stanchions that were fitted to the grp deck with three stainless steel self tappers. They were totally useless as a safety device. The next boat had stanchions bolted through the deck. They cracked the gelcoat where they were stressed. The current boat has stanchions bolted through the substantial aluminium toerail. The system as a whole is very strong. The s/s wire is as good as new. My dyneema runners are only 3 years old but are already wooly. We routinely fasten a sun cover to the guardwires and halyards. Based on my experience with the runners I think the s/s will outlast dyneema in our case
 
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