

Building a small plywood yacht is a totally different animal to building a grp boat,as you know.Iimagine great satisfaction canbe had building something that can be completed by one person with basic woodworking skillsWhat is this all about? Small yacht implies to me something bigger than dinghy with a cabin. Mr Hartley a New Zealander published designs for small yachts from 14ft to 21 ft in plywood. All very good in their time and here in Oz still to be found s/h. However a small yacht is likely to spend time on a trailer and gathers rain water inside which is a killer of plywood with rot. So with the market full of GRP small yachts which though old are almost bullet proof from neglect, (only the wood parts deteriorate) why would you consider a small wooden yacht? (unless you are enamored of wooden boats in which case you probably want a planked boat not plywood) ol'will
I will be building a new 12ft tender next year as ours is 30 years old. The new one will be the updated design of the old one. Slightly more transom width and 50mm more freeboard. Otherwise the same. It will be foam core construction built over temporary frames. Stiff and light. Not just wood working skills. Basic grp skills as well.Building a small plywood yacht is a totally different animal to building a grp boat,as you know.Iimagine great satisfaction canbe had building something that can be completed by one person with basic woodworking skills
Very popular amongst home builders in UK, France and USA, mainly for small "traditional" craft and one off high performance boats. Modern materials such as epoxy and carbon fibre have transformed ply as a structural core and reduced the problems of deterioration.What is this all about? Small yacht implies to me something bigger than dinghy with a cabin. Mr Hartley a New Zealander published designs for small yachts from 14ft to 21 ft in plywood. All very good in their time and here in Oz still to be found s/h. However a small yacht is likely to spend time on a trailer and gathers rain water inside which is a killer of plywood with rot. So with the market full of GRP small yachts which though old are almost bullet proof from neglect, (only the wood parts deteriorate) why would you consider a small wooden yacht? (unless you are enamored of wooden boats in which case you probably want a planked boat not plywood) ol'will
I think these days ply is used less as a structural core on small boats. Using temporary frames to lay foam core over then laying glass over is so easy. Turn the hull over and knock the temporary frames out before glassing the inside. You have a super stiff and light hull. It's how performance boats are made but quite feasible for ammeter builders as well. To get the same stiffness as as foam cored with ply would be way heavier. There is always the risk of water penetration over the life of the hull with ply as well. Closed cell modern foams don't have this issue. I will be building my new dinghy with 3/4" core and epoxy resin. Carbon in the high stress areas.Very popular amongst home builders in UK, France and USA, mainly for small "traditional" craft and one off high performance boats. Modern materials such as epoxy and carbon fibre have transformed ply as a structural core and reduced the problems of deterioration.
Suggest you look at Watercraft magazine to see what is happening in the small home built boat scene. Rarely seen a mention of foam . CNC cut ply panels and bulkheads, multi chine planking, clinker ply stitch and glue, epoxy fillet joints, epoxy glass sheathing and for the brave strip planking are the sorts of techniques used. Wood is central to the ethos because it is relatively easy to work and aesthetically pleasing.I think these days ply is used less as a structural core on small boats. Using temporary frames to lay foam core over then laying glass over is so easy. Turn the hull over and knock the temporary frames out before glassing the inside. You have a super stiff and light hull. It's how performance boats are made but quite feasible for ammeter builders as well. To get the same stiffnessas as foam cored with ply would be way heavier. There is always the risk of water penetration over the life of the hull with ply as well. Closed cell modern foams don't have this issue. I will be building my new dinghy with 3/4" core and epoxy resin. Carbon in the high stress areas.
That's the UK. There is a whole world out there. In the USA building with foam core is very common. UK lags behind. My pal sells plans for home build skiffs. Almost all are built in foam core. None in ply. You can build in strip cedar but foam is the most popular due to reduced weight and hull stiffness.Suggest you look at Watercraft magazine to see what is happening in the small home built boat scene. Rarely seen a mention of foam . CNC cut ply panels and bulkheads, multi chine planking, clinker ply stitch and glue, epoxy fillet joints, epoxy glass sheathing and for the brave strip planking are the sorts of techniques used. Wood is central to the ethos because it is relatively easy to work and aesthetically pleasing.
These techniques are labour intensive and most builders do it for the build and to get a boat that is not commercially available. Many designers offer designs for home building and suppliers of precut kits exist in UK, France, Australia and US. Very active scene.
The colonials always want to change thingsThat's the UK. There is a whole world out there. In the USA building with foam core is very common. UK lags behind. My pal sells plans for home build skiffs. Almost all are built in foam core. None in ply. You can build in strip cedar but foam is the most popular due to reduced weight and hull stiffness.
Building in basalt cloth in USA becoming popular. You can't even buy it in the UK
It’s always good to check that your information is current, I guessI think these days ply is used less as a structural core on small boats. Using temporary frames to lay foam core over then laying glass over is so easy. Turn the hull over and knock the temporary frames out before glassing the inside. You have a super stiff and light hull. It's how performance boats are made but quite feasible for ammeter builders as well. To get the same stiffnessas as foam cored with ply would be way heavier. There is always the risk of water penetration over the life of the hull with ply as well. Closed cell modern foams don't have this issue. I will be building my new dinghy with 3/4" core and epoxy resin. Carbon in the high stress areas.
My nesting dinghy is pretty much perfect other than having a dagger board in the fore half/thwart .I will be building a new 12ft tender next year as ours is 30 years old. The new one will be the updated design of the old one. Slightly more transom width and 50mm more freeboard. Otherwise the same. It will be foam core construction built over temporary frames. Stiff and light. Not just wood working skills. Basic grp skills as well.

Although I say so myself one of my best efforts was a self designed dinghy bases on an 8x4 sheetof ply,built round a midship frame,Living in Spain I think there are problems registering a home built boat A friend had to write a thesis on wielding as part of his submission to the powers that be that he could build a steel yacht,The simplest way to get afloat is an old grp yacht……and prices are fallingWandy, if you feel brave, I have the plans for Devlin's Winter Wren. Slightly bigger at 18'8", but otherwise very similar. I cut out the panels, then decided to move. Changed course and built one of Oughtred's double enders. Now, just finishing a Bolger mini cruiser.
Ply has a lot going for it and only deteriorates (Ol'Will) if left unloved. My Oughtred boat is 15 yrs old and, apart from needing some paint, as good as when launched. As for time to build, Started in October, launched in April. Spare time, as I had a majour house restoration to do. Work included making all the fittings, spars, sails and trailer.
Current one has taken a bit longer...
If you would like his book on boat building, send me an address by PM.
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Plenty of old plywood yachts about too. But practically speaking you’ll be better off with a GRP one. Though I could see you with a WharramAlthough I say so myself one of my best efforts was a self designed dinghy bases on an 8x4 sheetof ply,built round a midship frame,Living in Spain I think there are problems registering a home built boat A friend had to write a thesis on wielding as part of his submission to the powers that be that he could build a steel yacht,The simplest way to get afloat is an old grp yacht……and prices are falling![]()
Yes have looked at onePlenty of old plywood yachts about too. But practically speaking you’ll be better off with a GRP one. Though I could see you with a Wharram![]()