Zen Zero
New member
I have an EM850 from the Italian boatyard Sibma (http://www.sibma.it/occasioni.htm - you can see photos of a new one here!).
The boat was built from marine ply about 20 years ago and is bearing up quite well, but ... when it rains, the water comes in! And it is a royal pain in the posterior avoiding the drips while holed up during a Mediterranean thunderstorm.
I think water has found its way under the coamings and other deck furniture, down through the nail holes that fasten the deck ply to the hull ply and thence into the cabin. In another area water comes in where the cockpit floor meets the vertical boards that rise to meet the deck.
My plan:
Deck leaks:
remove coamings and all deck furniture
remove rotten plywood (there isn't much of this in the small area I've so far checked)
paint exposed plywood with epoxy resin (I use C-Systems 10 10 CFS).
fill dimples with epoxy paste (10-10 thickened with "filler powder").
replace coamings over a generous layer of epoxy filler paste (Question 1 - is it better to use flexible goo like sikaflex?) holding coamings in place with weights until epoxy sets thus eliminating screws (Question 2 - do I need the screws, they seem to be just a good way of letting in water?).
Paint with epoxy compatible paint.
Cockpit floor:
rip up cosmetic teak planking (done) clean up for reuse
clean, scrape, curse away glue used by previous owner to fasten teak planking
remove cockpit drain fittings *
strip off all paint
paint with epoxy resin
Question 3 do I apply glass cloth here? If so how much (just tape the joints, or make a glassfibre basin out of the whole cockpit)?
Replace teak planking on bed of thickened epoxy resin.
Fit new cockpit drains.
* my prime suspect for how the structure got compromised in the first place is that the drain fittings were left flush with the original floor, the previous owner who fitted the teak planking drilled a couple of big holes in the corresponding planks and bunged up the gaps with black goo, the water got underneath and couldn't get out again.
My main worry with using glass cloth is creating an impermeable membrane under which the water will eventually find its way (because it always does) and do damage.
Many thanks for your advice.
Zen
The boat was built from marine ply about 20 years ago and is bearing up quite well, but ... when it rains, the water comes in! And it is a royal pain in the posterior avoiding the drips while holed up during a Mediterranean thunderstorm.
I think water has found its way under the coamings and other deck furniture, down through the nail holes that fasten the deck ply to the hull ply and thence into the cabin. In another area water comes in where the cockpit floor meets the vertical boards that rise to meet the deck.
My plan:
Deck leaks:
remove coamings and all deck furniture
remove rotten plywood (there isn't much of this in the small area I've so far checked)
paint exposed plywood with epoxy resin (I use C-Systems 10 10 CFS).
fill dimples with epoxy paste (10-10 thickened with "filler powder").
replace coamings over a generous layer of epoxy filler paste (Question 1 - is it better to use flexible goo like sikaflex?) holding coamings in place with weights until epoxy sets thus eliminating screws (Question 2 - do I need the screws, they seem to be just a good way of letting in water?).
Paint with epoxy compatible paint.
Cockpit floor:
rip up cosmetic teak planking (done) clean up for reuse
clean, scrape, curse away glue used by previous owner to fasten teak planking
remove cockpit drain fittings *
strip off all paint
paint with epoxy resin
Question 3 do I apply glass cloth here? If so how much (just tape the joints, or make a glassfibre basin out of the whole cockpit)?
Replace teak planking on bed of thickened epoxy resin.
Fit new cockpit drains.
* my prime suspect for how the structure got compromised in the first place is that the drain fittings were left flush with the original floor, the previous owner who fitted the teak planking drilled a couple of big holes in the corresponding planks and bunged up the gaps with black goo, the water got underneath and couldn't get out again.
My main worry with using glass cloth is creating an impermeable membrane under which the water will eventually find its way (because it always does) and do damage.
Many thanks for your advice.
Zen