pcatterall
Well-known member
My hull had been slurry blasted by the previous owner removing much of the gell coat and leaving many very small imperfections. I have raised various questions about the way forward on this forum and had lots of useful advice ( the usuall element of contradiction of course!!) for which many thanks.
I read between the lines, produced a master plan and have commenced preparation, I would like to run this before the panel to test my plan and will really appreciate critical appraisal ( especially if based on real world experience!!)
To date I have sanded off all the remaining patches of gell coat, I then filled ( hemples) all the small holes ( lay up imperfections) and have sanded those down. Even though I thinned the filler ( MEK) and used my best 'polyfilla' techniques. There was still quite a bit of a film of filler to be sanded back for the small volume of filler in the holes.
I now have to plan the epoxy coating.
I will probably use West epoxy ( having read all the divided opinions) Yes the 5 to 1 mix (4.5 to 1 by volume) is awkward but gell times are ok and I hope to only need 3 coats to acheive the required thickness.
I have a few litres of 105 resin and some 205 catylist so I plan to do a test area of a few square meters to test the system and our techniques. If it goes pear shaped then all is not lost!! We plan to mix small quantities (300cc by volume) and roller on and tip off ( will try foam and brush tipping) We expect to be able to apply a second coat after 2 hours or so and the third 2 hours later ( testing 'tackyness' by the fingerprint/figernail/sticky as masking tape method!!) depending on temps this may run into a second day.
We will judge the thickness achieved by calculating the amount used by are covered with 1mm as the target. Before the last coat of epoxy hardens we plan to apply a first coat of antifoul. We are expecting to apply in tems not less than 15 degrees and start late morning when hull temps have stabillised.
We will be observing the usuall precautions, will watch for amine blush etc. We will be measuring the air and hull temps as we proceed.
Are there any reservations/ recommendations guys?
I note that I can pigment the 2nd and 3rd coats of epoxy and am considering this so as to finish with a white hull ( any comments on this)
Thanks for the advice to date and any comments on the above.
I read between the lines, produced a master plan and have commenced preparation, I would like to run this before the panel to test my plan and will really appreciate critical appraisal ( especially if based on real world experience!!)
To date I have sanded off all the remaining patches of gell coat, I then filled ( hemples) all the small holes ( lay up imperfections) and have sanded those down. Even though I thinned the filler ( MEK) and used my best 'polyfilla' techniques. There was still quite a bit of a film of filler to be sanded back for the small volume of filler in the holes.
I now have to plan the epoxy coating.
I will probably use West epoxy ( having read all the divided opinions) Yes the 5 to 1 mix (4.5 to 1 by volume) is awkward but gell times are ok and I hope to only need 3 coats to acheive the required thickness.
I have a few litres of 105 resin and some 205 catylist so I plan to do a test area of a few square meters to test the system and our techniques. If it goes pear shaped then all is not lost!! We plan to mix small quantities (300cc by volume) and roller on and tip off ( will try foam and brush tipping) We expect to be able to apply a second coat after 2 hours or so and the third 2 hours later ( testing 'tackyness' by the fingerprint/figernail/sticky as masking tape method!!) depending on temps this may run into a second day.
We will judge the thickness achieved by calculating the amount used by are covered with 1mm as the target. Before the last coat of epoxy hardens we plan to apply a first coat of antifoul. We are expecting to apply in tems not less than 15 degrees and start late morning when hull temps have stabillised.
We will be observing the usuall precautions, will watch for amine blush etc. We will be measuring the air and hull temps as we proceed.
Are there any reservations/ recommendations guys?
I note that I can pigment the 2nd and 3rd coats of epoxy and am considering this so as to finish with a white hull ( any comments on this)
Thanks for the advice to date and any comments on the above.