Volvo Penta Outdrive Bearing Tap

RCKWilson

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Hi
Does anyone know what you do to remove the tap on the outdrive? I have removed two large Allen bolts but suspect there are two smallest ones also.

Pic shows the type of thing ( not relay)

Any advice appreciated.

Thanks Richard
 

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volvopaul

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Yes , use the screws from the shift cover and screw into the post , spray wd 40 and work drive side to side which will free it off , Also insert pliers long nosed into screw holes and turn with large screwdriver .
 

RCKWilson

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Hi Paul
Thanks for that. But what screws and what do you mean by post (bearing) ? I have removed the two large Allen headed ones and assume I need to screw something into the small ones? Or is there a screw in it already. It looks like 4ba ?

Cheers Richard
 

RCKWilson

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Hi Paul
You mean to screw into the two smaller holes? what actually holds the bearing on. The tricky think is that it's still in water. I have got the fork and helmet off easily. Trying to avoid lifting fees as its coming out at the end of season anyway.

What's unc thread? Sorry. Richard
 

RCKWilson

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Steve. Still confused. Is there a Allen bolt in the two smaller holes. I have removed the two larger ones. If they are out and seems like they are as I find grease if I push a small screwdriver in them, what still holds it on the drive?
Cheers
 

smiler

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There is nothing in the two smaller holes. They are threaded to allow you to screw a bolt into them which will then ease the tap in your picture and lift it upwards. As volvopaul says the screws that hold the shift cover in place further down the leg fit and do the job. Hope this helps
 

volvopaul

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Steve. Still confused. Is there a Allen bolt in the two smaller holes. I have removed the two larger ones. If they are out and seems like they are as I find grease if I push a small screwdriver in them, what still holds it on the drive?
Cheers
No Allen bolt in small thread, it's threaded to allow a puller bolt in, as I said spray wd40 or similar in thread and around post, screw in bolts or buy a 1/4 unc bolt with a good length of thread on it , this pushes against the drive and eases out the post, you can also use a parallel punch in the Allen bolt hole to tap it sideways this will also free it off.
 

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This whole thing would be much easier if the boat was out of the water ... "success" could result in the bearing popping out, and sinking into the mud.
 

dpb

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Hi Paul
The tricky think is that it's still in water. I have got the fork and helmet off easily.
What's unc thread? Sorry. Richard

Must say I am curious about what you are trying to do!.....and how you have managed to remove the fork without sinking the boat, as the spindle on the fork goes through to the inside......or is it one of those boats where the top of the drive sits out of the water?
 

Chris_d

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Must say I am curious about what you are trying to do!.....and how you have managed to remove the fork without sinking the boat, as the spindle on the fork goes through to the inside......or is it one of those boats where the top of the drive sits out of the water?

+1 Curious, having removed the bush using the front cover bolt many times and am confused as to why you would do this in the water!!!??? I normaly only undo it prior to a bellows change.
 

RCKWilson

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Hi
Thanks for all the advice. Outdrives slightly out of the water so water cannot get in. I did think of that when I pulled the steering fork out but it was a calculated risk and I had a wooden plug ready just in case!
Would have taken it out of the water but for the fees and its coming out for the winter anyway. I just wanted to get it done quickly and cheaply. Appreciate that the bearing may find its way to the bottom but will tie string to the bolts prior to removal. It looks shot anyway and have a replacement.
I still don't understand how it's held after removing the large Allen bolts? Does it sit in a recess?

Cheers

Richard
 

MartynJS

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BEWARE! I quote from my Volvo DP-E Workshop Manual - "Remove the two screws (1) holding the steering pin to the upper gear head. Using two M6 screws 30mm or longer, install into the threaded holes of the steering pin. As the screws are turned in, the steering pin will be forced out of the steering pin socket and steering helmet bushing". THE THREADS ARE 1/4" UNC, NOT METRIC AS STATED!
 
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tico

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Er no!
On the 290 legs the threads were 1/4" unc but certainly on DP-E they are M6.
Screws on the covers are 1/4" UNC so altho they could be used on 290 legs they cant on DP-E.

I use 2x M6x50 stainless hex head screws kept for the purpose. works a treat
 

MartynJS

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Curious! I stand corrected in that the manual says 'M6' and not 'M5' as I stated. I had crossed through the text and over written it with '1/4 UNC'. My leg is DP-E circa 1999/2000 (1.95:1 gearing) fitted to an AD31P-A engine (150HP diesel). Like you, I keep two screws for the job, but they are 1/4 UNC and came from an old Johnson outboard. I remember that, the first time I removed the leg, the M6 screws I attempted to use just bound up. I wonder whether the engine was imported - is it a possibility that US engines are different to EU stock? The boat is a Crownline (American) but I always believe that it was converted from petrol to diesel in the UK.
 
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