I've used Polymorph in the past for taking moulds and shapes. Don't think it would be strong enough in this application.You could try making the backing plate from Polymorph.
Cheap & simple.
I don't see why the block can't just be reversedYou can shape the block by taping some sandpaper to the boom and rubbing the block on it.
But really it's much better to get a 4 sheave end fitting for the boom and run the lines internally.
That avoid the nonsense of the blocks always being in the wrong place as shown in the photo, where someone has fudged the issue by turning the block the wrong way around running the line outside the block. An arse-about-face cheek block or arsecheek block for short?
Yes please, I will pay postage. PM me.I'm about to remove something like that from my boom. Let me know if you want it, otherwise it is going in the skip.
It then wouldn't pull the reefed clew back enough?I don't see why the block can't just be reversed
Yes, ProDave that block looks to be the wrong way round for the rope directionIs that block on back to front?
Note the load on the outer end of the axle of the sheave is supported by the mount and flat plate to the right in the picture. It is mounted back wards in the picture such that the support to the outer end of the axle is in compression. Much better around the other way in tension. (pull support) However probably still ok in service depending on loads on reefing line. Just not as intended. ol'willYes, ProDave that block looks to be the wrong way round for the rope direction