Tap and die set recommendation

Another possibility is to drill it all out and fit a stainless thread insert(I forget the trade name......). The hole is tapped out with a special tap, the insert screwed in, a tang snapped off and a stud of the original size can then be screwed in. But will only work if you are drilling into solid metal. Most engineers can do it - not worth buying the complate kit as it's expensive.


Helicoil
 
Just another thought: Is there enough "meat" round the hole to allow you to drill it out and tap it to the next size up (M10)?
 
Top