Suzuki 2.2 outboard how to remove stuck prop..?

You are trying to shrink both the prop and the shaft away from each other. I would suggest blocks of dry ice in water, with the water efficiently conducting the warmth out of both the prop and shaft. One wrinkle I can see would be the need the need to break the ice before breaking the prop free.

No, you have to heat the prop to expand it. And remember you've got two different materials.
 
You are trying to shrink both the prop and the shaft away from each other. I would suggest blocks of dry ice in water, with the water efficiently conducting the warmth out of both the prop and shaft. One wrinkle I can see would be the need the need to break the ice before breaking the prop free.
You need to remember that when you heat a metal nut or ring (an annulus) the diameter/circumference of both the inside and outside planes increases. When you cool an annulus both of the diameters/circumferences decreases.

Richard
 
I assume that the prop. is made of a polymer. The coefficient of thermal expansion of polymers is typically 10 times that of metals so you're better off heating the prop than cooling the shaft
. I recently had to change a ceramic disc tap cartridge, the tap knob being firmly stuck on. I applied Plus Gas and then managed to get the claws of a claw hammer between the knob and a wooden block which rested on the wash basin and similarly used one jaw of water pump pliers on the opposite side to provide an axial separating force. A bit of impulse on both tools shifted things
 
You need to remember that when you heat a metal nut or ring (an annulus) the diameter/circumference of both the inside and outside planes increases. When you cool an annulus both of the diameters/circumferences decreases.

Richard
That is true for a thin annuli that behave like a wires which contract along their length. This does not necessarily hold true for items of increasing cross-sectional area.
 
No, you have to heat the prop to expand it. And remember you've got two different materials.
Everyone has used heat for a long time, and everyone has struggled. Someone needs to try the counter-intuitive. The application of cold is becoming the preferred method for removing certain stuck parts amongst cycle mechanics at least.
 
That is true for a thin annuli that behave like a wires which contract along their length. This does not necessarily hold true for items of increasing cross-sectional area.
It holds true for all metal ring structures (nuts, washers, spacers, bushes, bearings, hollow shafts etc) that we are likely to be dealing with as marine or auto engineers. I can show you the underlying thermal expansion coefficient effects if you need proof, although you will be able to find it online.

Richard
 
Everyone has used heat for a long time, and everyone has struggled. Someone needs to try the counter-intuitive. The application of cold is becoming the preferred method for removing certain stuck parts amongst cycle mechanics at least.
I've been pressing and removing bearings and bushes into and from housings for decades. I, and every other engineer, always heat the housings and freeze the bearings. Where significant heat cannot be applied, a cycle of gentle heating and cooling is sometimes employed, but that does not change the physics.

Richard
 
Everyone has used heat for a long time, and everyone has struggled. Someone needs to try the counter-intuitive. The application of cold is becoming the preferred method for removing certain stuck parts amongst cycle mechanics at least.

"Cold shock" might work for small cycle parts, it's not going to do anything on a large mass of metal.
 
Think what you're doing with heat. You are actually expanding the material of the prop, thus jamming the prop on harder. It is only the differential effects of cooling back to ambient between the shaft and prop that allows the prop hole to become larger than the shaft. Cooling is more direct. Scientific experiment needed to demonstrate.

Heating the prop makes the whole, thing expand. This applies to the internal diameter of the prop as much as the external. Aluminium and brass expand more than steel for a given temperature rise, so applying heat will loosen the prop. It is advisable to use a heat shield to protect the leg outboard casting when doing this. Cooling the prop has the opposite effect of tightening the prop onto the steel shaft. Corrosion is the most likely cause of the pro jamming on the shaft. Repeated heat cycles and spraying Penetrating oil on any part of the shaft you can get at is the solution. WD40 is a water dispersant with very poor lubricating properties.

THIS IS NOT RECOMMENDED FOR PLASTIC PROPS.
 
Warm it up with a heat gun then stick bottom end in a bucket of paraffin for a week then give it a smack with a rubber hammer.
(years ago you could buy Penetrating Oil which was just paraffin with a bit of graphite in)
 
Just as a thought. Too late now, but if you had been really stuck. Could you have removed the gearbox from the leg and then undone the two bolts behind the prop and withdrawn the prop/bearing holder/propshaft to give good access to the prop/shaft interface?

Slightly different motor as this has the impellor above the gearbox.

Screenshot-2021-01-19-at-10-21-15.png
 
Just as a thought. Too late now, but if you had been really stuck. Could you have removed the gearbox from the leg and then undone the two bolts behind the prop and withdrawn the prop/bearing holder/propshaft to give good access to the prop/shaft interface?

Slightly different motor as this has the impellor above the gearbox.

No
Not with the one you illustrate nor with a DT2.2
The propshaft is integral with the gear which is behind the pinion which you cannot release until you are able to access and remove the clip on the bottom of the driveshaft and pull that probably.
 
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"Cold shock" might work for small cycle parts, it's not going to do anything on a large mass of metal.
You need to read the report on the Doxford crankshaft repair on the MV Eastern Rover. This happened back in 1968 so not new tech. 4000 litres of liquid nitrogen to restore crank alignment!
 
One key thing about successfully using heat is needing to get the heat into the heated part as quickly as possible and whack it before the shaft has had a chance to take heat and also expand. Might have been worth trying putting the engine prop facing down and dunking the whole prop in a pan of boiling water, rather than pouring from kettles
 
You need to read the report on the Doxford crankshaft repair on the MV Eastern Rover. This happened back in 1968 so not new tech. 4000 litres of liquid nitrogen to restore crank alignment!
Maybe that repair needed contraction rather than expansion. I use the freezer for bearings and bushings but I could use liquid nitrogen if I had any so it's not really proof of anything.

Richard
 
Think what you're doing with heat. You are actually expanding the material of the prop, thus jamming the prop on harder. It is only the differential effects of cooling back to ambient between the shaft and prop that allows the prop hole to become larger than the shaft. Cooling is more direct. Scientific experiment needed to demonstrate.
My understanding is that the expansion co-efficient of aluminium is much more than the steel shaft so the prop will loosen on the steel shaft with heat. On a small outboard with a shear pin that should work but not a bigger engine where the prop has a rubber/metal bush where the heat could soften the rubber.
 
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