Sterling Marine Battery Charger

Seahorses

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I have a 24 Volt 25 amp Sterling battery charger. It is about 3 years old and never had any problems, until last weekend. The charger has 2 x 24 Volt outputs and these have been connected to the 2 pairs of batteries, one start only and the other start/domestics. the latter pair having been replaced a couple of weeks ago with new.

Last Saturday night the charger was making a buzzing noise and when checked it out the start batteries which are about 6 or more years old were really hot and it seemed like the charger was overcharging, the output to the new batteries were fine.

Im now not sure if the charger is at fault or if its the batteries. Does any body know how I can check the charger, what voltage should be shown on the output terminals without batteries being connected and what needs to be shown when connected to a 24 volt system and under load. Will the charger only start the charging cycle when conected to batteries.
 
Put a meter on the starter battery terminals when charging and measure the charging voltage !!

Try charging the starter battery on the alternator only - do you get any problems ?

Is the starter battery holding charge and behaving otherwise (i.e starting the engine briskly) ??
 
Not had a problem with the start batteries and always charged ok from the alternator, however being old I know they can suddenly start showing faults.

Ive got the charger at home and need to check it all out, so any other advice would be appreciated.
 
Im now not sure if the charger is at fault or if its the batteries. Does any body know how I can check the charger, what voltage should be shown on the output terminals without batteries being connected and what needs to be shown when connected to a 24 volt system and under load. Will the charger only start the charging cycle when conected to batteries.

Would it have been simpler just to swap the outputs over to see if the problem stayed with the suspect batteries or not?
 
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