Q: Engine Gauges values slightly change with revs/alt voltage output, solutions?

vas

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evening again,

following my writeup regarding the VDO Voltmeters in my dash, I have another issue i'd like to address.

Idle speed values on oilpressure and temp are slightly different with 2k rpm values (and I don't mean the obvious one due to higher rpm).
Had this impression, now confirmed having wired my VDO 2bar boost gauge on the bench supply, wired the sender and attached (with a bit of ingenuity and half a dozen adapters and a tee) a bike pump and a 5bar WIKA 62mm gauge.
Pump a bit, say wika says 1.5bar, VDO will say 1.5 at 24V, 1.4 at 20 and 1.6 at 28 (not exact values but you get the idea, that's the scale of error I'm talking about)
Solution would be to isolate and give stabilised voltage to all instruments (bar the voltmeter which really should be reading alternator output voltage...)

Now, if we agree on the above, the obvious Q is why VDO (and judging from other boats and old school cars) hasn't bothered fitting a 24->24V transformer/stabiliser to gauges/senders supply, wouldn't cost more than 10-20euro for the sort of current we're talking about which is silly low. I mean bench supply says that all the gauges I've tried have a current consumption of 6-8mA (each!, so say four gauges less than 50mA...). That's without the warning and dash lighting (but would be easy to keep that on the alternator supply anyway or mess a lot and change them to led, but really wont bother...
A few more points. My VDO gauges are isolated from engine block, so 24V (or whatever as it turns out) goes in the gauge, there's a big resistor/coil/whatever at the back dropping the voltage to circa 11V which is then sent (together with V-) to the sender. Voltage drop on the sender defines the value shown on the needle. Easy really, means that all Voltage "starts" from the dash, hence easy to sort without routing extra cables or messing in the e/r.

The obvious thing for me to do is to get a buck converter (I have a dozen or so in a drawer...) and get everything down to say 24V sharp and be done with.
Any objections?

In case you're worried I'm slowly loosing grip with reality and I'm splitting hairs, I'm finalising the analogue to N2K converters so all these values will also go to the N2K bus and I want them to be as accurate as possible AND as close as possible to the analogue gauges on the lower helm.
Further I don't want to be using lookup tables for the values and want to get the polynomial right and do the calcs in the code. It's easy to shift values and much easier to tune each sender at my converter box with a trimmer.
That's where I first came up with the nearly impossible solution of "correcting" the values output by the senders based on state of battery charge and alternator output. Theoretically easy but turning out not so, hence trying to solve the problem on its roots...


cheers

V.
 
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VDO wont be fitting internal regulators any time soon as the gauges them selves cost bugger all. Unfortunately say its for a boat and the price triples. You can get OK gauges on ebay for 10 euros with a sender. I should change my temperature gauges as they read @ 8 degs too high. a VDO temp gauge is £30, a Volvo (VDO) gauge is £120! a cheap chinese/amazon temp gauge that works in much the same way is a £10.

Your solution sounds OK to me, not sure I have understood the purpose of the resistor/coil thingy on the back of the gauge - does the gauge get @ 11V or is it just dropping the voltage to the sender? Check out the quality of the -ve connections & cables too.
 
Hi Vas, I can confirm that I had / still have similar issues,
during the years we had problems with varying engine temp readings, (cooling water)
and after replacing sensors, and some gauges with new VDO, we still had "unstable" value's which is irritating.
we also discovered that mending a sub-D connector with the wiring to the fb, created changings of the values on some display's
so yes, it would be good advice to have stable power supply and good cabling between the sensors and the gauges.
when you add voltage stabilisers, you must make sure that the common / ground is really "common" / low resistance / zero volt, otherwise you create a additional source of wrong value's
 
Your solution sounds OK to me, not sure I have understood the purpose of the resistor/coil thingy on the back of the gauge - does the gauge get @ 11V or is it just dropping the voltage to the sender? Check out the quality of the -ve connections & cables too.

Gauges are 24V, so the input they get in my setup is alternator/battery voltage so anything from 24 to 28 really.
Now the resistor/coil at the back is doing just that, dropping voltage to sender so sender gets around 11-12V, voltage further dropped by sender being a 10-184Ω variable resistance, another resistor in the gauge, job done, easy, nasty, inaccurate, cheap...
tbh, it's tempting to install an extra digital temp sender next to the VDO one and use that for my NMEA2K work and set warnings on the bus based on the accurate readings of that. I've already added 2 digital temp senders (IIRC less than 2euro a pop, but need to machine a casing to fit them) one for engine oil temp and one for gbox oil temp, one more is not going to break the bank :D

Other funny thing I realised is that by having one battery bank for engine starting and one for service, and having each engine alternator feeding only one of the two (port service, stbrd engine) the idiot that wired the engines up only got port engine voltage through the starter, so basically both alt VDO gauges now that they are corrected, show exactly the same voltage, that of stbrd bank. How thick can you be I wonder...
I'll hook one of the unused port loom cables going to the dash to the port alternator and so I'll be able to monitor both. Slightly overkill as I also have a Victron BMV700 for the service bank.

cheers

V.
 
Hi Vas, I can confirm that I had / still have similar issues,
during the years we had problems with varying engine temp readings, (cooling water)
and after replacing sensors, and some gauges with new VDO, we still had "unstable" value's which is irritating.
we also discovered that mending a sub-D connector with the wiring to the fb, created changings of the values on some display's
so yes, it would be good advice to have stable power supply and good cabling between the sensors and the gauges.
when you add voltage stabilisers, you must make sure that the common / ground is really "common" / low resistance / zero volt, otherwise you create a additional source of wrong value's
Bart,

yes, in theory there are special twin station senders with (I assume) double variable resistor circuits in them so you get dedicated cabling from sender on the engine to lower and upper helm. You are NOT meant to split and "steal" a bit of voltage from the lower helm, resistances are all over the place then and you're buggered.
I'll try the stable powersupply this week and report back.
Actually common good quality ground is not so much of an issue on my senders as they are "floating" basically BOTH V+ and V- goes from gauge to sender all the way without splitting and having one V- serving different senders. So engine block is not used as ground return path (which imho is good-else it would just be a joke...)

anyway as I said I'm doing all that as I want accurate NMEA2K messages for my digital Garmin displays and in order to setup alarms (temp, oil/coolant/gbox pressure, etc)

cheers

V.
 
Are you still using the Noland RS11 as Analogue to N2K ?
No Trev,
have progressed a lot with my arduino programming and I'm now logging/presenting 11-12 discrete data from each engine, poor NoLand could only do 6 altogether.
I'll install (and configure) it on a friend's sailboat next month.

cheers

V.
 
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