Messing about with acid

Metalicmike

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I have had Merak 2½ years and decided to decalcify my engine which is a VP2003. I bought a small pump and having removed the thermostat I created a circuit through the engine and into my plastic bucket with the water pump inside. The whole process went well with a lot of fizzing brown liquid being returned to the bucket. After about 4 hours I emptied a small tub of baking soda into the bucket with a little more fresh water. So far all going well and to plan. I carefully removed the pump and hoses from the bucket into a plastic container allowing them to safely drain whilst I disposed of the contents of the bucket with the intention of replenishing the bucket with tap water...................
On lifting the ½bucket of now a weaker acid ½way up the companionway the plastic snapped into three pieces depositing the whole contents into the saloon and galley from about 4ft, you can imagine the mess. First I had to get to a hose and wash myself off and luckily the acid wasn't strong enough to cause any burns then I mopped up, lifted the boards, cleaned out the bilges and went home absolutely distraught. I had to go back to tidy up and face the damage but it took a few days to assemble the slightest motivation knowing that Murphy is still laughing at me.
I managed to clean up most of the brown splash marks, but the Teak sole is now black and having successfully sanded a test piece its going to take days to get back to a good surface. Lesson learned......Never trust the handle of a plastic bucket. :sick:🦜
 

Metalicmike

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Yikes, I can't even imagine moving an open bucket of acid around anywhere, let alone a boat :oops:

Glad you got away with it 👍
Unfortunately if your inboard engine is saltwater cooled its an evil necessity and requires careful planning eg. safe working area, personal protection and clear exits. And a sturdy bucket with a preferably metal handle. Fingers crossed murphy doesn't send a seagull to dive bomb you when coming out of the hatch ( fortunately we do not have many seagulls here).
 

Baddox

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Tannins in wood (tea and other plant matter) are sensitive to pH, acid can lighten the colour and higher pH can darken it. Try giving the teak a good wash and time to dry. A little lemon juice or bicarbonate of soda may help buffer back to the colour you need.
 

Halo

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If you didn’t rinse out the engine I would do it soon.
The price of doing anything is that you will occasionally mess up. At least you had neutralised some of the acid.
 

justanothersailboat

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Sorry to hear it. The choice of acids is a dilemma. Less active acids can take ages or fail to shift stuff. More active ones, even when a bit more diluted, are a pretty fearsome force.

Bucket failure aside, it sounds like you were taking that pretty carefully. I keep looking at the rusting wire handles of the builders' buckets that came with my boat and thinking I really should arrange something better, so I'm not 100% sure this is strictly a plastic problem ...
 

Metalicmike

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Tannins in wood (tea and other plant matter) are sensitive to pH, acid can lighten the colour and higher pH can darken it. Try giving the teak a good wash and time to dry. A little lemon juice or bicarbonate of soda may help buffer back to the colour you need.
Ill try that tomorrow thanks, I have tried sanding and its like sanding earthenware but black, I have probably had to remove ½ a mm
 

Metalicmike

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Sorry to hear it. The choice of acids is a dilemma. Less active acids can take ages or fail to shift stuff. More active ones, even when a bit more diluted, are a pretty fearsome force.

Bucket failure aside, it sounds like you were taking that pretty carefully. I keep looking at the rusting wire handles of the builders' buckets that came with my boat and thinking I really should arrange something better, so I'm not 100% sure this is strictly a plastic problem ...
At least you can see the rust, I had been using this bucket for my aircon....that murphy must be over here on holiday.
 

Metalicmike

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If you didn’t rinse out the engine I would do it soon.
The price of doing anything is that you will occasionally mess up. At least you had neutralised some of the acid.
I did get back and rinse out the engine, I noticed a slight leak from the Exhaust elbow gasket and discovered that all the ports were blocked and the galleries inside the elbow were totally blocked. I took it home and spent 4days unblocking it with wires and more acid (this time in two buckets). Unfortunately the joint face is badly eroded so I have had to order a new one. Another two days searching the internet and I have Ordered a stainless steel exhaust bend from America because the price and delivery to Tenerife was better than a Cast Iron one anywhere in Europe or Uk. I bought a new Gasket here and it cost 18 euro.
 

rogerthebodger

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Having a steel boat, I use HCI quite often to remove rust from mainly the outside. always neutralize acid with an alkaline before doing anything with the dedusted metal
 
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