Refueler
N/A
I take it by J3 you mean a 3 hp Johnson
If so is it a genuine 2 cylinder Johnson (1997 or earlier) or a rebadged single cylinder Tohatsu ( 1998 onwards)
If the latter then it is pretty much the same as the OPs Mercury.
2000 yr J 3 ....
I take it by J3 you mean a 3 hp Johnson
If so is it a genuine 2 cylinder Johnson (1997 or earlier) or a rebadged single cylinder Tohatsu ( 1998 onwards)
If the latter then it is pretty much the same as the OPs Mercury.
The head - OK that is something I have not looked at - so tomorrow.....
OK - here's some photos and videos of the Evil Outboard.
Hopefully the names describe the content.
And still no water from the Tell Tale.
(The videos are too big to upload here, so this link will take you to them on my Google Drive)
I hope someone spots something I'm doing wrong.
The Impeller is actually new - but the blades now look a bit worn, but once in the Water Pump housing they look OK.
Mariner 3.3hp – Google Drive
I agree - that would explain it all - but why would there be low pressure coming out of the pump?? Especially at high revs.


What you are doing is correct............. Either way up ... no differenece.Is the a correct way to put on an impeller?? ie: is there an side that must go up and a side that must go down?
At start of season I motored around the marina in my tender testing my Mariner 3.3 and noted no water from tell tail.After 10 mins buzzing around .... suddenly water flow.So maybe persevere re borrowing a tender .Long shot I know but you seem to have exhausted most other options.
What you are doing is correct............. Either way up ... no differenece.
I agree the performance in the "drill test" doe not look very good.
You say the condition of the impeller is not good despite being new ... I think I would change it
What is the condition of the pump housing liner Did your kit include a new one ? Is it fitted correctly ( I doubt if it could be fitted incorrectly though)
Did you fit a genuine Mercury overhaul kit ?
I am thinking that either the impeller is worse than you think or there is a mismatch between the parts in you kit.
This ?Where is the jet of water coming from that goes sideways from the leg? that looks pretty strong and would indicate a leak from the pump.
You could test the pump pressure with some poly tube and see how high it can pump. just need some with the right outer diameter tied up a wall or fence and you'll easily see how much pressure you're generating and whether it could reach the engine. My money is on that side leak though, I can't imagine what would cause a jet like that!

Vent hole to allow air in the pump to escape ????No in the video of the pump running it's shooting out sideways to the top of the video. Looks like the hole or whatever is in line with the shaft. At first I thought it might be one of the intake holes but couldn't account for the pressure coming out! The pressure of the jet recuded as the assembly was lifted
Where is the jet of water coming from that goes sideways from the leg? that looks pretty strong and would indicate a leak from the pump.
You could test the pump pressure with some poly tube and see how high it can pump. just need some with the right outer diameter tied up a wall or fence and you'll easily see how much pressure you're generating and whether it could reach the engine. My money is on that side leak though, I can't imagine what would cause a jet like that!
It would be a strange engineering decision to place such a vent on the compression stroke of the impeller though, before the liquid could exit. That said, the various angles of pictures has me questioning how everything is oriented, for some reason I can't marry up all the upside down and right side up pictures in my head no matter how many times I look. Mark is right though, a quick finger test will rule it out or in.Vent hole to allow air in the pump to escape ????