How to change the Racor filter?

Thepipdoc

Well-Known Member
Joined
13 Jun 2009
Messages
937
Location
Torquay, Devon/River Dart
Visit site
I have a slight problem which occured whilst crossing the channel to Guersey from Dartmouth yesterday.
Basically, about 12 miles out I lost revs to the starboard engine and when it was running it was extremely intermittent....... maximum revs about 1800 but it would then drop to 500 and then back up to 1800(ish).
Eventually we arrived into Baucette Marina and today I tried to rectify the problem by changing the Racor filter.


I took out the old filter and whilst it was a bit black and there was a small amount of murkiness to the diesel that I drained from the housing, it didn't strike me as being the cause of the problem ( but to be honest I have no real idea what I'm looking for!).
Anyway, prior to draining the filter I switched the isolation valves so that the fuel supply was diverted to the port engine ( and it's the starboard engine I'm having the problem with), I then drained the entire contents of the Racor housing into a bowl and then I removed the lid from the housing to remove the filter. ( I hope you are following this!!!) Having changed the filter, I popped the lid back on the housing and then once all was sealed tight, I returned the isolation valves to the "normal" position. I fully expected the Racor housing to start filling with diesel but it didn't!
The question is- is the Racor filter gravity fed or is it "pulled" through by the engine?
I have done the obvious and checked I have fuel in the tank and I have at least a couple of hundred litres and I've taken the feed pipe from the tank to the valve and I can blow down the pipe and can hear bubbles from the tank. If I suck lots and lots, I get diesel eventually flowing from the feed pipe ( and into my mouth!!). So this suggest to me that it isn't gravity fed and I need to crank the engine to get the engine to "pull" the fuel through.
I don't want to do that if I'm going to be introducing lots of air to the system. which I inevitable will.
Should I manually pour diesel in to the Racor housing and once it's brim full, put the lid on the housing and then crank the engine?

Will I then need to bleed the system at the fine filters and then again a the injectors?

Help! Please:(
 
if the housing has a bleed screw on top release that to see if the fuels gravity will feed it.if not fill with some diesel and a small funnel or coke bottle etc to get rid of air in filter housing.hopefully you haven't started cranking yet as the pump will not compress air.if this has happened the fuel return on injectors will have to be released whilst craking to get rid of air from system.sometimes a pela vacuum pump is a good way of pulling fuel up from the tank until you see fuel and not air being drawn into pela pump.also good for your oil changes and clearing bilges etc.
always fill filter bowl with diesel if attempting this procedure in the future as to eliminate as much air from the cranking process as possible.sometimes the engine will run rough for a minute but if not too much air is in the system it will stay running although a bit rough but will clear itself.sometime s the pumps have to be bled too if air is in there too.(same way)
 
Last edited:
Update:
Filled up the Racor housing and started the engine...... for about 30 seconds and then it stopped.
I guess all my pipe taking off antics and draining down the Racor had introduced air.
I opened the nipple on the fine filter and after lots of pumping on teh lift pump I got fuel.
Closed the nipple, and hey presto, the engine started instantly! Me velly happy :)

I'm filling up both tanks this week at St. Sampson and then following Piers advice Thanks Piers), I'll treat both tanks with Grotamar and give the engines a blast around the Islands before we make the return trip.
I'll need to restore some confidence before we make the 60 odd mile journey. I'll obviously get a few Racor filters just in case, and at least now I know what I'm doing if I have to change it again while at sea.

Thanks All for your help ...... much appreciated.
 
Update:
Filled up the Racor housing and started the engine...... for about 30 seconds and then it stopped.
I guess all my pipe taking off antics and draining down the Racor had introduced air.
I opened the nipple on the fine filter and after lots of pumping on teh lift pump I got fuel.
Closed the nipple, and hey presto, the engine started instantly! Me velly happy :)

I'm filling up both tanks this week at St. Sampson and then following Piers advice Thanks Piers), I'll treat both tanks with Grotamar and give the engines a blast around the Islands before we make the return trip.
I'll need to restore some confidence before we make the 60 odd mile journey. I'll obviously get a few Racor filters just in case, and at least now I know what I'm doing if I have to change it again while at sea.

Thanks All for your help ...... much appreciated.

Congrats indeed! And thanks for the thanks! It's Grotamar 82 you'll need. The dosage levels are here: http://www.grotamar.com/ Add it every time you refill to keep the bug and water at bay!
 
Top