Fuel tank leak

They found the source of the leak… four holes in the bottom of the tank…caused by corrosion. They pumped the fuel out and found no water in it but there is a ‘reservoir’ in the gelcoted liner that holds several litres…and they will test that next
 
The tank costs over three thousand euros…but their plan is to weld a plate or replace the bottom
 
What’s it fixed to at the top?
Looks like a beam.
Will that detach or can it be ripped out and replaced.
Was the tank put in at the hull stage before the “top” was put on?
The floor joists are part of the superstructure which of course is lowered onto the boat once the tanks are all in….but with modern boats, the construction is very lightweight and the superstructure is integral to the boats rigidity
 
Why has the tank corroded? For it to fail so early in its life something exceptional must be responsible, I would have thought.

Is the quality of the material it is constructed from suspect (in which case patching it would not be wise)?
There is at present only speculation….water in the fuel, seawater in the bilge, anode failure leading to electrolysis, construction defect…at the moment it’s anybody’s guess
 
What material would a new 3000 euro tank be and is that a factory quoted price.? How much for a plastic made to measure and corrosion proof copy from someone like Tek Tanks.?
That is (as far as I know) a like for like factory replacement.
Any tank custom made that size will be pricey (although I don’t know how pricey). But I would be surprised if a repair wasn’t the cheapest option…of course that is assuming the cost of the fibreglass work in the removal isn’t prohibitive
 
Would removing (and replacing afterwards) the engine beds allow the tank to be removed without taking out the floor joists?
I was wondering that also but it is of course a critical part…even chopping off the corner would probably be enough…but it’s not something that I want to discuss with them just yet incase they do it and hold me liable
 
That is (as far as I know) a like for like factory replacement.
Any tank custom made that size will be pricey (although I don’t know how pricey). But I would be surprised if a repair wasn’t the cheapest option…of course that is assuming the cost of the fibreglass work in the removal isn’t prohibitive

I would be concerned that if one factory one rotted then so could another unless the root cause found and eliminated. A plastic custom made one would at least be corrosion proof whether from water in fuel or electrolysis. A repair might well be cheap short term but costly longer term if it then simply rots in another place . Even might effect resale value.
 
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