CAV filter not sealing

capnsensible

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I always lubricate all "rubber" seals and o-rings with silicon grease, or similar, whatever their application just to help them bed-in evenly and help ensure a good seal. I'm not sure if this is standard practice but it has always worked for me.

Richard

Top tip. :encouragement:
 

Cockaigne

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I always lubricate all "rubber" seals and o-rings with silicon grease, or similar, whatever their application just to help them bed-in evenly and help ensure a good seal. I'm not sure if this is standard practice but it has always worked for me.

Richard
+1
 

Stemar

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Ah what a great piece of design it is! The two o-rings are virtually identical to each other. Can anyone remember which one goes at the top and which one at the bottom? And should I be having to wrestle them into place?? I'm assuming that both rings go onto the new filter, rather than trying to fit them to the housing and bowl?

They do have one redeeming feature- I can buy ten CAV filters for the cost of a single Racor.

Now imagine having to change one in the dark, on a lee shore, with the boat leaping up and down in a 6ft swell and the crew screaming that the rocks are getting closer. That's why I gave mine its P45

Having twin filters, that are so easy to switch means I don't change them every year - in fact, I changed them both last year, for the first time in 10 years, but only because they were sufficiently rusty that I was starting to be concerned about pinholes. I've never needed to, but I'm pretty sure I could change one with the engine running. It'd probably be messy, but on that lee shore I can live with a bit of mess!
 

penberth3

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You should have to wrestle them into place but you definitely need to make sure they're properly seated. There is a knack to that comes with time...

I always found it easier to start by pushing the ring into the groove at four opposite points (north south east west if you like) then push down the bits in between. Otherwise you can be chasing it round and round as it keep popping out of the groove.
 

penberth3

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I always lubricate all "rubber" seals and o-rings with silicon grease, or similar, whatever their application just to help them bed-in evenly and help ensure a good seal. I'm not sure if this is standard practice but it has always worked for me.

Richard

No particular reason, but I wouldn't introduce silicone to a fuel system. What's wrong with using a spot of ordinary mineral oil or grease if you want to lubricate the seal?
 

PaulRainbow

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A film of diesel is all that's required, which will be to hand (more likely on your hands :( ) and is guaranteed not to cause any issues if it gets into the fuel system :)

As for the Sea Start video, IMO it was a bad idea for them to skip changing the top seal. Fair enough if you were doing one at sea, but as a routine maintenance filter change, i change all of the seals, every time.
 

Kelpie

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Just to update, I found time today to look at this. The filter I'd been trying to seal had actually crushed out of shape in my more and more desperate attempts to get a seal- they are pretty flimsy little things really.
The mistake I'd been making was to put the seal on the bottom of the filter and then offer up the bowl- it works much better the other way around!
Have also followed advice to use the bigger seal on the top, smaller on the bottom. Did a few hours of motoring today, not a drop of diesel leaking, and no problems starting or idling. In fact I can even start the engine in idle now quite readily.
So a good result and a big improvement to our peace of mind- thanks everyone :)
 

Hadenough

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Whenever I need to change the element on a CAV I always replace the whole thing with a Racor 500. Or even better two, with a vacuum gauge and a change over valve.
 

PetiteFleur

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My advice - get rid of the standard CAV filter and fit a replacement screw-on-filter head - SO MUCH easier, virtually no diesel spill, no problem trying to fit replacement seals, just spin on the new filter. Replacement screw-on-filter heads available from ASAP or SSL Diesel parts. direct replacement head with UNF threads.
 

Kelpie

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It's a little hard to come by a Racor filter when you're halfway through a cruise on the NW of Scotland.
Now that I know how to actually assemble the filter, I'm not massively bothered about changing the whole housing- I have unusually good access and the filter elements being a tenth the price of a Racor one is quite nice.

One day I will hopefully have a twin drop-in filter setup with a vacuum gauge. But not on this boat.
 

ghostlymoron

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Whenever I need to change the element on a CAV I always replace the whole thing with a Racor 500. Or even better two, with a vacuum gauge and a change over valve.
That's a very expensive element change! Generations of mechanics have changed these without problems - admittedly it's a bit more tricky on a boat but I've done it several times without leaks.
The one I DID find difficult was the secondary filter on my MD1 which was tucked up close to the cockpit floor and could only be done by feel. It took two of us to do it.
 

Stemar

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That's a very expensive element change! Generations of mechanics have changed these without problems - admittedly it's a bit more tricky on a boat but I've done it several times without leaks.
The one I DID find difficult was the secondary filter on my MD1 which was tucked up close to the cockpit floor and could only be done by feel. It took two of us to do it.

That's the problem with boats, so many of them have such poor access. It's bad enough doing one that requires the skills of a contortionist at routine maintenance time, trying to do it in the dark in a rough sea can quickly become a nightmare.
 
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