Another engine mystery thread (D1-30 won't rev)

prv

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My parents are out with Ariam at the moment. I've had a series of calls from them about some engine trouble, which has me baffled.

The symptom is that with the throttle full ahead (or astern) the engine will not accelerate above 500rpm. Or sometimes it will, but will take many seconds to slowly spool up to the requested speed. But sometimes it will accelerate normally. I've asked dad whether it only happens in gear or on attempting to rev in neutral as well. He thinks only in gear, but since it's intermittent can't be fully sure.

The obvious explanation is of course fuel starvation, but it's hard to see how this would be the case. Only a few weeks ago, I made an access hatch in the tank and scrubbed it out, including flushing clean fuel through all the fuel lines and replacing all the filters. So there should be no muck in the system. The boat's been used a reasonable amount since then, so any problems directly caused by the work should have come to light already. The filter bowl is reported to be crystal clear, and my dad has tried bleeding the system at the filters and at the engine, with no air being released.

Their initial thought was that something had got round the prop - as well as the low revs, my mum apparently thought the steering felt a little odd. When they initially phoned, I expected to be putting on a snorkel after work and jumping in the water - but in fact they opted to pay Saxon Wharf for a short-notice liftout! That confirms that all is well with the underwater gear, and they also tried turning the prop round by hand (saildrive in neutral, I assume) which was ok. We're assuming that my mum's comment on the steering is a red herring. The non-revving has continued after that liftout, so the idea that something was on the prop and then fell off again before lifting doesn't fly.

I know that prop size can have an influence on this sort of thing, but that obviously doesn't apply since the problem has only recently appeared, and is intermittent. And the prop is Volvo's own one specified for the engine and drive anyway.

Throttle controls are all in good order and moving the levers on engine and gearbox.

Engine is fairly new, saildrive was brand new last winter (long story, the engine had previously been mated to an older drive).

Any ideas? All I can think of now is to get someone to have a look at the injector pump/governor assembly.

Pete
 
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Any black smoke from the exhaust when the engine is labouring?
Is it a fixed pitch propeller, or a folding prop?
 
Had this with a dip tube. I have two tanks and had the same symptom when trying to run on the port tank but not with the starboard tank. Found a piece of cr*p has fixed itself onto the end of the tube like a hinge. I reckon it was ok under normal revs but was sucked closed when the engine was opened up and the flow increased.
Edit. The tube had been cut flush and left with a bad burr, I cut it on an angle and filed all the burrs off. Good luck!
 
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engine stop not resetting properly?

I would look at this as well. I had a D1-13 where the stop solenoid plunger bent and resulted in the engine being unable to run. I see no reason why it couldn't fail in such a way as to allow slow speed running and prevent the nine accelerating.

Yoda
 
The symptom is that with the throttle full ahead (or astern) the engine will not accelerate......

Any ideas? Pete

Our version of this problem (on a VP2003) was caused by a blocked intake silencer (sometimes misnamed as an air filter) .
We dried out - ready to blame a fouled prop. After cleaning the prop and refloating, we pulled away from the wall and the problem persisted. Mate went below and whipped off the silencer and revs increased.
The boat was new to us at the time. After thought, we think the blockage may have been caused by a lack of maintenance of the silencer augmented by intake of 'bits' from the ageing anechoic lining.
Sorry, don't know if this is valid for a D1.
Good luck
Bob
 
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