Yanmar Head Job -- Solent Area

Dockhead

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My Yanmar 4JH-HTE, which has about 4500 hours, is consuming oil and smoking. It's always smoked since I first bought it with 830 hours, 17 years ago, and a series of engineers were unable to diagnose it.

The oil consumption is not ridiculous but is starting to get somewhat annoying. A litre every 30 hours I would say.

The engine seems to have very good compression as it starts very easily even in cold weather, without the preheater. I'm not even sure the preheater works, having never used it in 17 years, including in the Arctic. Develops full power and runs smoothly and sweetly under all circumstances. I follow the Yanmar instructions and run it up to redline for a few minutes, every few hours. Like that it will push my 25 tonne boat up to 9.5 knots in calm weather, so I'm pretty sure all advertised 100 horses are present and accounted for.

The smoke is greatest at startup and tapers off under load and when the engine is thoroughly warmed up. This would seem to contradict rings or bore polishing, which normally smoke more under load -- I think this is more likely to be a valve guide/valve seal problem.

Therefore I'm thinking it might be worthwhile having the head off for new valve guides and seals, and lap the valves.

Is there a good man in the Solent area who could do this reliably for reasonable money? I normally do all my own diesel engine work and so have almost no experience with the diesel engineers of the area.

Grateful for any tips.
 
I've always found this guy to be knowledgeable and reasonably priced, he tends to rebuild things where he can rather than just replace, based in Kingston Boatyard East Cowes, he's done a lot of work for me over the years from winterising and servicing to installing a new Yanmar engine

Rob Kitcher at islandwidemarineengineer@gmail.com

Tel: 07872 140214
 
The issue could be a bent rod. I had similar symptoms with a 4JH and a bent rod caused by water lock was the issue.
Incidentally, there is no preheater. The preheat button does nothing.
There is a grid air heater in my system.

I have not had anything remotely like water lock.
 
I've always found this guy to be knowledgeable and reasonably priced, he tends to rebuild things where he can rather than just replace, based in Kingston Boatyard East Cowes, he's done a lot of work for me over the years from winterising and servicing to installing a new Yanmar engine

Rob Kitcher at islandwidemarineengineer@gmail.com

Tel: 07872 140214
Rob is actually the only person besides me who has ever worked on my engine, in 17 years.

I have had mixed experience with him, but will certainly give him a call.
 
Worth contacting Graham Cox of GMC Marine (I can send you his details in a PM as it doesn't obviously come up in a quick Google search). He's based in Netley and was an absolute guru on the Yanmar 6LP I had in my previous big offshore RIB, incredibly knowledgeable, super helpful and reasonably priced whenever I needed any extra expertise.
 
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