john mac
New Member
as the title says really, i'm re-building an old cabin cruiser and need a good glue/resin for the plywood hull, does anyone have any experience of wooden boat building and what glue did you use? cheers.
I don't know if it's suitable for the hull, but if you're rebuilding a wooden boat i'd have some of this stuff around:
http://www.discount-trade-supplies.com/shop/product/1086-PU-GLUE-TUBE/
It's amazingly strong in just a few minutes, and it's waterproof.
Isn't cascamite a water based glue?
We use polyurethane D4 glue for fixing down flooring to joists and on the joints of the chipboard which then foams up and seals the joint before the building can be covered in.
Not sure if its any good for boats but I wouldn't use cascamite.
There is only one choice for the application you have in mind, and that is epoxy. Specifically, SP 106 and microfibres as the thickening agent (or the West System equivalent, whichever your local stockist sells). It is the only adhesive system which will tolerate the inevitable gaps and mismatched joints that boat restoration entails.
PU is good for new work, but I wouldn't use it below the waterline or for very exposed situations, and it doesn't fill gaps in the structural sense. Keep it for the internal joinery.
Waterproof PVA is good for internal, non-structural joinery (locker doors etc) - it isn't as waterproof as the manufacturers like us to believe, but it is clean and simple to use.
Cascamite is very brittle when cured, and relies as much on mechanical fastenings to maintain the joint as it does on its' intrinsic adhesive properties. There was a limited choice of really waterproof glues 30 or 40 years ago, but nowadays epoxy is superior in all respects.
Of the above, both epoxy and PU, and the associated solvents, mean that you need to be a bit careful, ie wearing gloves and using a mask when sanding. The West Systems web site is a mine of information, with lots of useful tutorials on repairs with epoxy.
cheers guys, I don't like the idea of cascamite fracturing, this boat will spend most of it's time in the sea and choppy water could cause the joints to split leaving only the screws between me and a long swim home! I'm thinking of using west systems 105 and 206 with 406 filler (when required) for the frames, deck and hull, with PU for pretty much everything else. With a good thick fiberglass skin on the hull and good marine paint inside i'm hoping this will make for a strong boat that won't need any maintenance for a long time?
Why not use PU underwater ? I thought most underwater structures in the oil industry (bend restrictors, pipe claddings etc) used PU / PU as a binder for microspheres to make syntactic foam ? Certainly the bonding of PU to anything containing active hydrogens (like new and old wood, skin etc) is excellent as the isocyanate actually reacts with hydroxyls .
How can you compare the gap filling of (epoxy+ filler) to PU with no filler? Epoxies with no filler have don't have much gap filling capability; PU with no filler at least will expand to fill the gap if there's moisture there !
Maybe I'm biased as I work in the PU industry !
Isn't cascamite a water based glue?
We use polyurethane D4 glue for fixing down flooring to joists and on the joints of the chipboard which then foams up and seals the joint before the building can be covered in.
Not sure if its any good for boats but I wouldn't use cascamite.
Wasn't Cascamite used for building the wooden framed Mosquito plane in 2nd World War?
I used it some twenty years ago in making bee hives which got pretty wet and subject to
some abuse in cracking the sections apart to break the propolis.
Surprised at that from a carpenter Russ... I used Cascamite to build a catamaran out of ply once and it worked very well. Remember that plywood is a laminate anyway and I was always told that cascamite was stronger than the interlaminate bond of even the best marine ply. I did a test before using it and glued a dummy chine piece with it and bent it until it broke. Sure enough it failed inter-laminal within the ply before the cascamite gave way..... Its significantly stronger than foaming PU!