Hi I am about to make an ejector extractor for my 2003 any body know where i might be able to buy or hire one, if I could buy one I would make it available to other users.
Mike
The injector for the 2003 fits in a copper sleeve that runs through the cylinder head. I think that you should be able to take the injectors out by hand once the holding down nut has been released.
I experienced a problem in that diesel was leaking up past the injectors and this required new sleeves which had to be done by a Volvo agent.
HI Chris.
Yes thats the problem if you pull put the injector it can pull out the copper sleeve with it causing some more expence. I have now ordered the Puller as used by Volvo, I once borrowed one and this holds the sleeve in place at the same time as pulling the injector out, hopefully this will avoid replacing the sleeves, I am hopeing the problem of smoking will be cured by having the injectors serviced, the engine has now done 4000 hrs and has only had them serviced once. but when I get the puller I will loan it out for a few pounds to recoupe some of the cost £50. I was going to make one but feel its better to have the correct on if possible.
Regards Mike, www.pagetsladysailing.co.uk
Did my injectors recently, Did not have a problem getting them out,
Engine still smokes a bit on tickover,
Cost me ninety pounds,Had a problem with that.
Was told, Once a smoky Volvo always a smoky Volvo.
Mine is a MD2.B
Luck with it
mike