volvo 2030a raw water pressurising engine coolant side.

bikedaft

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hi,

posting on behalf of a friend, so please be patient...

new to him boat. engine 20? years old. salt water started pouring out rubber end caps at ends of heat exchanger. he changed the rubber caps, and now only a tiny amount from fresh side coolant reservoir overflow, just under coolant filler cap. he is going to pressure test the heat exchanger cylinder core. to eye it looks fine, channels are not furred up. we struggled to get the exhaust off the mixer elbow to check that it's not all carboned up. we may need to destroy the hose, or take off the elbow? although elbow looks a bit harder to remove then my 3 bolt Yanmar... there are 3 square headed bolts in the exhaust mixer elbow - any point in taking them out? do we see any more? or are they simply for a calorifier?

pics below (hopefully!) - first is front rubber end cap, heat exchanger matrix removed. second is me pointing at one of the square headed bolts.

new to me engine, so not sure what next. if exhaust elbow not furred up, maybe channels inside engine? (although what i could see looked good, and we have soft water up here). the seals of the rubber end caps to heat exchanger cylinder look good, although can see why they will bypass if too much pressure in raw water side. thanks!
 

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hi - at first glance it looks like exhaust elbow is the highrise type see this one here-https://fybmarine.shop/volvo-penta-md2030-md2040-high-riser-exhaust-elbow-part-number-3581031-it is fixed to the head by 4 bolts - be interested to hear what you find problem is ?
 
hi - at first glance it looks like exhaust elbow is the highrise type see this one here-https://fybmarine.shop/volvo-penta-md2030-md2040-high-riser-exhaust-elbow-part-number-3581031-it is fixed to the head by 4 bolts - be interested to hear what you find problem is ?
hi - thanks - pretty sure it's not a high riser - it does not go above the engine/heat exchanger housing at all.

however the 4 bolts that hold on the elbow in your link look the same, at the back of the engine. they are in stainless (?changed at some point) and are quite long. i guess botht the normal exhaust elbow and the high riser variant would be held on the engine the same way? cheers.
 
hi - at first glance it looks like exhaust elbow is the highrise type see this one here-https://fybmarine.shop/volvo-penta-md2030-md2040-high-riser-exhaust-elbow-part-number-3581031-it is fixed to the head by 4 bolts - be interested to hear what you find problem is ?
Agree
i think those large bolts cover casting holes.

there is a drain bolt on the bottom.

i agree with others. Get it off and check its not blocked.
 
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