The result of poor storage and low hours.

burgundyben

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I often read on here that people are more wary of low hours than of high, so here's what happened...

I bought a project boat, it came with a pair of Cummins, 5.9bt, 1997, run about 400 hours in a different boat, removed and sold to this boat, they were on pallets, in the tent the boat was in, fairly damp and grotty environment and had been sat for about 5 years. No coolant in them, had been drained down.

I hand cranked them over, not stuck. Assessed the risk (ignored it!) and bought the boat.

I decided not to do too much, but get them in, get them running, under load, and then see where I was. Forever the optimist!

I changed oil, filters, belts, flushed out the pump and injector lines, new impellors, did the mounting brackets etc and got them in.

They started and apparently ran ok. At idle just fine. As soon as underload, within a minute at 1500rpm they both chucked several litres of coolant out of the header tank in a matter of a few seconds. Stbd one took a little longer, port one did it within seconds.

Diagnosis was a pain, but once found an easy fix.

Rust and crud had blocked the coolant flow out of the exhaust manifold, it was full of coolant, but no flow.

According to the manual, for storage, a fresh 50/50 mix of water and glycol should poured in. I'm sure if that had happened they would have been just fine.

So there you go, don't follow the manual, poor storage and you'll suffer!

An engine in commercial service on a maintenance contract running 1000's of hours a year ought to be a safe bet.
 
Which side was blocked in the exhaust manifold ,not clear to me sorry .
Was it the seawater at the spray ring ,backing up leading to the stack overheating ?
Or the circulatory ethylene glycol (that was drained subsiquently exposed to air = rusted ) side ?

Either way = overheat
 
Seen this befor Cummings aboard a fishing boat, engine rebuilt by Cummings UK new heads fitted (same engine in trucks). They never removed the core plugs that are in place when dry manifold is fitted.
 
If I was storing an engine for a long time, after obviously draining the seawater side, i'd be inclined to drain the coolant completely (If it were dirty then obviously flush it through with water) - leaving both the coolant / seawater empty ... are you saying that you should leave the coolant side mixed 50 / 50 for long term storage?
 
are you saying that you should leave the coolant side mixed 50 / 50 for long term storage?

Its what the Cummins factory manual says.

With the benefit of having seen the state of them when left drained, I can see that 50/50 glycol would be good!

A great case of RTFM.
 

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