Should I remove my flexible shaft coupling?

david_bagshaw

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My suggestion would be to have the prop refurbished, with particular attention the forward facing, edge, which can set off singing noise, along with having the blades checked for equal pitch.
 

Hoist

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Thanks everybody for your replys and advice but I think I have found the culprit in an unlikely place.

The other evening I was preparing the shaft to come out for changing the worn cutlass bearing. I removed the blades from the prop and loosened the locking grub screw for the propeller nut.

My friend was coming to give me a hand in the morning as we are also doing an engine swap but that evening I did not have the 21mm socket required for taking the nut so I called him to say "bring a 21mm"

Upon arrival we looked over the boat and he said "so you got the prop nut loose then?"

Having not touched it I was very confused. I said "no I only took the grub screw out."

Basically, the propeller has been locked onto the taper for the last 5 years by the little locking grub screw. I think the seriously cold weather we have been having overnight also made the prop loosen itself off the taper because it was solid the night before.

the nut was still solid however, 21mm rounded, 20mm rounded, 19mm rounded and then the 18mm whacked to within an inch of its life by thor and the big breaker bar managed to get it off.

Prop 1.jpgprop 3.jpgprop2.jpg

Looking at the prop hub and the nut you can see that both sides that should have been mated are dirty.

The end of the shaft has been sticking through past the mating face of the prop hub

We checked this with a very near and its 3-4mm proud

Not ideal but we think its due to the small hub size of the Gori Race prop. When it was originally bored they took the old prop to match it and there is no rocking when the hub is on the shaft so we are 99% sure its the right taper.

checking the depth
IMG_20210408_123436_701 - Copy.jpgIMG_20210408_123446_428 - Copy.jpgRoughly 31.9mm from the end of the shaft to the prop hub

IMG_20210408_123737_307.jpg28.8mm of thread depth on the shaft

Solution is fairly simple. We are having a prop nut machined with a counterbore of 6mm to allow for the discrepancy.

I hope that with the prop fully onto the taper and aligned properly onto the shaft that it cures the riddle. ?

If it doesn't I'm putting in a sail drive ?
 

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Poey50

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Thanks everybody for your replys and advice but I think I have found the culprit in an unlikely place.

The other evening I was preparing the shaft to come out for changing the worn cutlass bearing. I removed the blades from the prop and loosened the locking grub screw for the propeller nut.

My friend was coming to give me a hand in the morning as we are also doing an engine swap but that evening I did not have the 21mm socket required for taking the nut so I called him to say "bring a 21mm"

Upon arrival we looked over the boat and he said "so you got the prop nut loose then?"

Having not touched it I was very confused. I said "no I only took the grub screw out."

Basically, the propeller has been locked onto the taper for the last 5 years by the little locking grub screw. I think the seriously cold weather we have been having overnight also made the prop loosen itself off the taper because it was solid the night before.

the nut was still solid however, 21mm rounded, 20mm rounded, 19mm rounded and then the 18mm whacked to within an inch of its life by thor and the big breaker bar managed to get it off.

View attachment 113091View attachment 113090View attachment 113092

Looking at the prop hub and the nut you can see that both sides that should have been mated are dirty.

The end of the shaft has been sticking through past the mating face of the prop hub

We checked this with a very near and its 3-4mm proud

Not ideal but we think its due to the small hub size of the Gori Race prop. When it was originally bored they took the old prop to match it and there is no rocking when the hub is on the shaft so we are 99% sure its the right taper.

checking the depth
View attachment 113097View attachment 113096Roughly 31.9mm from the end of the shaft to the prop hub

View attachment 11309528.8mm of thread depth on the shaft

Solution is fairly simple. We are having a prop nut machined with a counterbore of 6mm to allow for the discrepancy.

I hope that with the prop fully onto the taper and aligned properly onto the shaft that it cures the riddle. ?

If it doesn't I'm putting in a sail drive ?

Good feedback. I hope your gearbox is fine after all that whacking.
 

Hoist

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Good feedback. I hope your gearbox is fine after all that whacking.

Sadly there was no other way to do it.

We had to weigh it all up, the gori race prop was £1500 5 years ago, the gearbox is 28 years old and about a grand for a new one last time I checked and its far easier to get.

Fingers crossed,
 

Hoist

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Yikes. Did it vibrate prior to the Gori being fitted?

No idea as it was one of the first things we did when we got the boat, new cutlass bearing, fixed prop off.

I always thought it was the old engine mounts or the alignment

utterly amazes me that it never moved.

Never had a reason to take the prop off in the last 5 years but there was no reason to ever doubt it was loose.

Everything was tight so you just assume it fits.
 

Topcat47

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IF you're going to replace the Gori Prop, check the fit of the blades and the pins. It's possible that the pins/bushes on the prop have begun to wear and that's the source of the noise. You have the prop off so it ought to be fairly straightforward. 5 years isn't a particularly long life for one but the vibration is a good excuse to check it out, while it's off and the boat's out of the water. It's be a shame to do all this work and still not cure the problem. Straightening my shaft and re-balancing my own three bladed fixed prop did wonders for my boat.
 
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