Saildrive diaphragm seal replacement

I believe the gaiter on the Volvo 120 leg is not just neoprene, but a combo with internal reinforcing.

Correct, there are reinforcement fibres inside (not sure what exactly). I know this because I've cut a sector out of my old one after replacing it (after 15 years). Pretty tough to cut! Kept it as a souvenir. It was absolutely fine, no sign of cracks, splits or tears - couldn't tell it apart from the new one after cleaning it up, but luckily Volvo casts the year of manufacturing into the rubber (else there'd probably be a grey market for used ones) ;)

During my research leading up to that work, I've found ample evidence of them being fine after more than twice the schedule. It's age wouldn't make a difference if it's torn out of the clamping ring due to the saildrive leg running aground as in the link above somewhere (keeping towels handy is a good idea for this scenario as well as a ripped out rudder bearing after a collision).

I'm still glad I did it, because without cutting the old seal into bits I would've had constant doubts nagging in the back of my mind. Also, the thing was crying out for a cleanup and some paint. And the clamping ring had corrosion and needed cleaning up - if that severely corroded and failed, it would cause a leak of medium proportions (it has enough bolts to not fail all around, but a section lifting would let in significant water), so there are reasons other than replacing the rubber ring for removing the saildrive for an overhaul, although probably not as often as 7 years unless you can see serious corrosion from the inside.

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