Re assembling an outboard motor

graham

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Any outboard mechanics there that could advise me.I am left with the job of reassembling my 4 stroke 4 hp Suzuki outboard.

Someone else took it apart. He removed the motor from the drive leg then didnt have time to reassemble it so I lost patience after a month and took it back off him.(So much for my idea of getting a proffesional job so it would be a quick repair.)

My question for now is what can I put on the bolts to make them easier to get out again.I know the guy struggled to get them out this time. Motor is 3 years old.

People have suggested copperslip but I am concerned this may react with aluminium causing probs later.
 
Yes I'm apprehensive about using copperslip on aluminiun things. Like Tisme I just use ordinary grease.
 
As the bolts and the castings are diferent material, I use duralac.
Light coating of waterproof grease after assembly.
 
Re:Thanks people.

Thanks for the quick replies guys.This job has been peeing me off but I feel a lot happier now Ive got started on it.
 
[ QUOTE ]
That's zinc chromate

[/ QUOTE ] No you are wrong again Vic. It is barium chromate, you really must learn to check your facts before rushing in to print!

See HERE
 
RE "Copperslip"

Apparently it is really called "Copaslip" but often misspelled. SEE HERE
I can find no suggestion that it is unsuitable for use on aluminium but there is "Alumslip" on the same webpage for use where copper is not wanted.

I have something similar called "PBC" (polybutylcuprysil)
 
Ran OK in a bucket today. Sea trial trommorow so keeping my fingers crossed /forums/images/graemlins/cool.gif

PS I used some marine quality grease on all bolts so should be easier if ever has to be stripped again.
 
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