Protecting above decks electrical connections.

Timbow

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Grease? WD40? silicon? solder the joints? insulating tape? self amalgamating tape?

I am talking about nav light connections, mast step plugs and sockets and autohelm socket. What is the best procedure?

Timbow
 
When I needed to do this with a joint in my radio antenna cable, I used self-amalgamating tape. If I were to do it now, I would give a try to the liquid plastic which is used to form protection for chisels, drill bits, etc. Although intended for use a dip (ie, you dip the item into it), I suspect that it could also be painted on. The main drawback is that the liquid is red, which is a bit in-yer-face on a nice classic boat, but I think that it would be effective.
Peter
 
Sikaflex or similar PU sealant is good for deck hardware but for the nav lights themselves, the enclosure should be waterproof and the 2 connections are inside the unit therefore, no water and using marine grade cable on the wiring stops corrosion from any moisture.

If you have to join a cable outside then use heat shrink with the inner glue that melts or self-amalgamating, but it would be far better to replace the cable.
 
Best solution is to avoid wherever possible by using deck glands such as those from Index Marine and making all connections below decks. For example I have a terminal block inside the cabin by the mast step and all cables come through the deck gland to the terminal block.
 
Crimped connectors or this connector block work well for connection from the mast...

1250_4301.jpg
 
Exactly what I use. Not sure they are still available or rather Merlin do not seem to stock them now.
 
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