Prop Shaft Wear - Does this need replacing?

In it not possible to drill a hole through the skeg after putting new shaft skeg should be easy to repair

After drilling the hole, dropping the rudder, rehanging and then repairing I 'd have thought it would be the same amount of work as lifting the engine up.
 
After drilling the hole, dropping the rudder, rehanging and then repairing I 'd have thought it would be the same amount of work as lifting the engine up.
Well it seems to me that if a properly job is done of the hole and the skeg is strengthens and the hole caps are put in if there is ever another problem then a future problem could be fixed quickly , admitted, unlikely but long term sensible
 
Dropping a tube over the worn area is not a daft idea. The easiest way would be to buy a split coupling* long enough to give a reasonable contact area either side of the worn region. If there's room...

* http://www.techdrives.co.uk/shaft-rigid-joints.html

However, without labour, it may be cheaper to undo the engine mounts, slide the shaft back and fit a new one.

Edit: if there's not enough meat for the coupling, there may be enough room to cut out the bulk of the worn area, bring the two ends together and bob's a close family relative.
 
Considering shaft area, torque and possible corossion I'd be looking for a new shaft.

Talk to Timken (and a stern gear supplier like Clements) about the torque rating for couplings but I see no reason not to use something like this
Rigid-Compression-Coupling.jpg

If the picture of the P bracket shows the shaft in its normal position you could loose an inch there.
 
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Considering shaft area, torque and possible corossion I'd be looking for a new shaft.

Talk to Timken (and a stern gear supplier like Clements) about the torque rating for couplings but I see no reason not to use something like this
......
If the picture of the P bracket shows the shaft in its normal position you could loose an inch there.

The coupling photos show a keyway. Fitting them would require the shaft to be cut, machined with two matching keyways, plus the cost of the coupling. I suspect that a new shaft would be cheaper and a lot more convenient.
 
The coupling photos show a keyway. Fitting them would require the shaft to be cut, machined with two matching keyways, plus the cost of the coupling. I suspect that a new shaft would be cheaper and a lot more convenient.

Cost of shaft doesn't phase me. £350 from Norris. I am just sweating as I have 6 weeks before the boat goes in prop or not. And Portishead doesn't exactly have a huge qty of marine engineers with time to start lifting engines to slide it out forward. Maybe if I get swimbo to bake cookies it might speed things up.
 
Cost of shaft doesn't phase me. £350 from Norris. I am just sweating as I have 6 weeks before the boat goes in prop or not. And Portishead doesn't exactly have a huge qty of marine engineers with time to start lifting engines to slide it out forward. Maybe if I get swimbo to bake cookies it might speed things up.

Sounds like a trip up the river and a chat with David Ables on spike island might be required ??
 
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