mick
Well-Known Member
When I took off my Tohatsu OB carb bowl it contained a little greyish paste-like stuff. What might this be? The engine hasn't been used for nearly two months.
Greyish paste is aluminium oxides from corrosion due to moisture in the fuel or air and is regrettably all too common in little used engines.
You need to strip and clean the carb properly and blow out all jets with an air line, but, be warned, this pernicious problem most often causes trouble by forming in the jetways. These are the borings in the carburettor casting identified by little ball bearing-like plugs at the end of a jet way where another intersects it. No matter how well you clean the jets there is always loads more of the stuff lurking in the jetways which are much larger than the jets. Their purpose is to form a route for fuel and idling air supply from one part of the carb, i.e. float chamber, to another, i.e. the choke tube on the engine side of the butterfly.
In the end you are left with an unreliable engine with only two solutions offering themselves. One is to buy a new carburettor, the other is to strip the carb, remove butterfly and all jets, and prise out every single plug and drill out the jetways to remove the corrosion salts, and re-plug with small pieces of lead hammered in to re-seal them.
Smaller engines with very basic carbs have incredibly tiny jets, it doesn't take much to block them, most especially the idle jets which are often no more than minute piercings in the choke barrel and barely visible to the naked eye.
I did a Yammie 20 earlier this year where the thing had been standing around for ever and the jet ways had completely blocked with corrosion salts. You could have cleaned the jets forever but never solved the problem. I got hold of it because it had one speed, flat out, and would never throttle down without stopping and idling never happened no matter how warm it got screaming about on full throttle. Moisture corrosion not only affects carbs, even mag coils are susceptible to damp after a few years and performance degrades, sometimes permanently.
Yeah i'm sure it does happen.
I'm still of the persuasion that, especially on tiny outboards where you can easily test them in a bin/tank, i'd give the carb a good strip and clean-up and then re-assemble and give a good test. If it runs ok then great. New carbs are no doubt alot of money.
Remove jets, bits and bobs till you have a basic body ... no need to drill out ... drop into a bowl of solvent .... many salts will dissolve with Kettle Cleaner in fact .....
If the carb has no plastic parts stuck in that cannot be removed - you can even set it on a upturned pot in a saucepan and gently simmer it in water ... that will not only remove salts but also any gumms that have dropped out of the fuel ... due to oxidation.
![]()
Remove jets, bits and bobs till you have a basic body ... no need to drill out ... drop into a bowl of solvent .... many salts will dissolve with Kettle Cleaner in fact .....
If the carb has no plastic parts stuck in that cannot be removed - you can even set it on a upturned pot in a saucepan and gently simmer it in water ... that will not only remove salts but also any gumms that have dropped out of the fuel ... due to oxidation.
![]()
So were talking for this recipe:
Take One Carb body with associated bits and marinade in a bowl of solvents or organic kettle cleaner to taste.
Gently Simmer in pan until done.
Can we have it with chips or a Jacket?And no doubt Rocket Salad will come with it. It always does.
![]()
Only thing to remember is DON'T screw jets / parts back in until the carb body has returned to normal ambient temp ... otherwise you may never get them out again later !!