Ian tan
Active Member
Hopefully this will be of interest for some of you. I bought a 46ft maxum earlier this year and it was fitted with external carpets on the flybridge which to be honest I wasn't very keen on. I started to do some research on teak decks and found there was a limited amount of info available on the web about styles and manufacturers so I thought I would post a brief outline of the process using my boat as the example.
There would appear to be be two options available to us, DIY or Pro installed. The main difference would appear to be the Pro stuff is welded together and the DIY is glued together, I decided to go the Pro route although you can mix and match. For example you could template the boat yourself and then get the mats made up and then you fit them.
So to continue I decide to do the rear bathing platform, the cockpit, the stairs -both to the side decks and flybridge, the complete flybridge and the foredeck/anchor chain locker.
I have attached some photos of the templating process below






Once I started the process I was thinking about how far to take the decking up the side steps

I decided to take them to the top step and router a channel into the front step as I was having a problem with water ingress under the cockpit cover. Essentially the water runs out of a drain from the Flybridge, down the cover, onto the side deck and into the cockpit. This isn't an issue in its own right as there are drains in the cockpit, but if I leave anything on the steps then they do get wet so I decided to try and solve that issue when i was doing the deck.
Water dripping in

Side Step with router line to act as a drain

The mats are now in the process of being made up so I'll post an update once those are made, if anybody has any questions feel free to give me a shout
There would appear to be be two options available to us, DIY or Pro installed. The main difference would appear to be the Pro stuff is welded together and the DIY is glued together, I decided to go the Pro route although you can mix and match. For example you could template the boat yourself and then get the mats made up and then you fit them.
So to continue I decide to do the rear bathing platform, the cockpit, the stairs -both to the side decks and flybridge, the complete flybridge and the foredeck/anchor chain locker.
I have attached some photos of the templating process below






Once I started the process I was thinking about how far to take the decking up the side steps

I decided to take them to the top step and router a channel into the front step as I was having a problem with water ingress under the cockpit cover. Essentially the water runs out of a drain from the Flybridge, down the cover, onto the side deck and into the cockpit. This isn't an issue in its own right as there are drains in the cockpit, but if I leave anything on the steps then they do get wet so I decided to try and solve that issue when i was doing the deck.
Water dripping in

Side Step with router line to act as a drain

The mats are now in the process of being made up so I'll post an update once those are made, if anybody has any questions feel free to give me a shout
