Mounting a New tank - fixing to the hull

superheat6k

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Following second failure of my hot water cylinder I am in the process of fitting a new chintzy calorifier.

The old was a smaller version of a household cylinder, the new one is a neat plastic encased cylinder that sits on a formed flattened side, so it won't fit the original round bulkhead mounted shelf.

So I have taken the shelf out leaving the bare hull to mount to, and in the area concerned it forms the inside of the spray rails towards the front of the vee hull section. So I have compound changes in profile to mount to, with two distinctly flat but sloping surfaces most convenient to mount to.

I am planning to make a flat timber base from 35 x 60 timber, suitably planed and built up as necessary to form a level top surface for the tank to sit on, but I am scratching my head at how best to secure the base wooden sections to the hull itself. I cannot screw the wood down, so I need to properly secure the timbers. Glassing the members in is obvious, but I am concerned at using GRP resin in an enclosed space, or I could use some wide Velcro and bond this to the hull with epoxy glue, but will this be strong enough - I expect the tank full will weight ~ 25 kg - quite a lot of momentum there when crashing off a wave.

Ideas please.

How dangerous is breathing setting GRP resin in an enclosed space ?
 
GRP is the answer. If spending any more than a short time in an enclosed space you'll want a mask, but it's not seriously toxic as in isocyanate etc. Have a word with East Coast Fibreglass.
 
Yes, the last thing you want is the tank going walkies

Can you create a strut from the opposite side of the compartment so that the tank is held in against the hull ?

Also, there was discussion a long time ago about the use of metal velcro which had very strong resistance to being opened. The only reference I can find is here.

https://www.designboom.com/technology/metallic-velcro-steel-hook-and-loop-fastener/

As for GRPing in an enclosed space, a big fan would force fresh air in to keep the iso-cyanates at a low level; or an industrial suction cleaner would extract them equally well. I use a full face mask for spraying some herbicides, and Screwfix now do cheap ones.
 
What a lovely job that was - in and out of a mouse hole about 30 times today, but the new tank beds are now GRPed in place, once they have set off I can get the shelf the tank will sit on installed.
 
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