Jenneau Rudder Shaft - Failure at Sea

We have only tried ours when motoring and once when light wind sailing and it was fine for the 15 minutes but how it would be for hours I don't know. All seems pretty robust steel but uncomfortable to use. We would rely on the autopilot I think until the final bit of close quarter manouvering under engine.

So as long as there is a rudder fine. As the thread above has shown there is very little real world testing of self steering separate rudders on boats where they have actually lost the huge balancing effect of the main rudder - except in dead calm. Better than nothing possibly, though.

I suspect the issue is likley to be that few boats with a spade rudde just lose the rudder and stay afloat. Hit something hard enough with a spade rudder and your pivot point is the bearing. Damage this a little and you would expect a leak. Damage it a lot and you would smash out the structure around the bearing and possibly lose the rudder leaving a shaft sized hole at least.
I saw a Swan being repaired this summer after going on a reef. Lots of keel damage but the spade rudder was snapped in half. The s/s shaft only went half way down the rudder blade. I suspect this was to allow the rudder to fail in such a way that it didnt rip the shaft out of the hull. It would still give you half a rudder after a bad grounding. If you hit something higher up the rudder then the shaft bending or damaging the hull structure is more likely. Whether there was enough rudder left to steer with, I have no idea. The yard did a great job of making a new rudder
 
It would also be interesting to test emergency tillers on wheel steering systems. We had a cable system fail on a Sweden 38 (1995ish) and the emergency tiller only lasted a few hours, it just wasn't strong enough.
We had an interesting incident last summer. Reversing the boat out of the berth with helm over to 20 degrees of port I found the wheel would not turn the rudder. Two crew onboard, one extremely experienced, (we can call call him A) the other a total beginner (we can call him B). A to me where is the emergency tiller, me to A cockpit locker on the shelf. B getting quite worried as he sees all the activity at the wheel as I control the turn on the throttle . A to me got a spanner there is a nut here, me to A its only finger tight. At this point heads are popping up all over the marina. Crew from a rather big Princess M Class gather some fenders. A gets emergency tiller on the stock, we now have control over the direction of travel. A wave to all and sundry and off to go to sea to sort out the wheel. In moving stuff in the cockpit locker the valve on the hydraulic system had been switched to the override position.

The tiller worked well because it was at hand, ready for instant use and is the same size as if the boat was built as a tiller steered one. I now check that I have propulsion and can turn the rudder before casting off.
 
Only valid if you collide with something and even then the chances of it impacting both are much reduced. In the case of this boat, it looks like fatigue and not a collision, so a dual rudder setup would have worked great.


I spent a long time researching this subject. A body of opinion does not like twin rudder set-ups, because they are not protected by a keel.

..Perusing boat builder web sites yields a vast amount of fact and opinion. For someone like me with no design expertise, it came down to accepting that "stuff" happens, so find ways to deal with it.
 
I suspect the issue is likley to be that few boats with a spade rudde just lose the rudder and stay afloat. Hit something hard enough with a spade rudder and your pivot point is the bearing. Damage this a little and you would expect a leak. Damage it a lot and you would smash out the structure around the bearing and possibly lose the rudder leaving a shaft sized hole at least.

Have you any evidence for that? I've seen a few examples each year about rudders delaminating or coming off but nothing about boats sinking as a result. I may well be wrong on that but haven't come across examples.
 
Using a wind-vane as an emergency rudder .... Try it before you rely on it. I tested first lashing the real rudder central. It worked quite well in calm water under motor. In an Atlantic swell, it was useless, either sailing or motoring. Can't imagine it would have been any better had the rudder gone altogether, or worse still bent to one side.

My solution (when blue-water sailing) was to carry an aluminium ladder which served several purposes as well as a ladder, e.g. as a fender board, but also as an emergency rudder. One cabin door had holes pre-drilled so that it could be dismounted and lashed to the lower half of the ladder as a blade. The upper half of the ladder was shackled loosely to the eyes on the stern that normally held the wind vane. A piece of steel tubing was clamped with U-bolts to the top rung of the ladder, for use as a tiller. This at least worked when tested in rough conditions, even with the real rudder lashed a little off-centre. It was a good deal sturdier than the sweep shown in the PBO article, though how long it would have lasted I would not like to say.

P.S. My yacht was longish keeled and so directionally fairly stable. It might be different with a fin-keeled yacht.
 
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Have you any evidence for that? I've seen a few examples each year about rudders delaminating or coming off but nothing about boats sinking as a result. I may well be wrong on that but haven't come across examples.[/QUOTE
Since I said ‘I suspect’ then clearly I have no evidence, thats the point. The discussion was that there is little evidence of boats successfully sailing having lost their whole rudder. Unless the shaft snaps off without destroying the bearing housing/stuffing box. This is highly unlikley and was the point I was making.
I do know of a Jen being delivered from The Caribbean to Europe. The delivery skipper gave me the account. The boat was less than two years old. They may have hit something but the skipper didnt think so. The whole rudder assembly broke free from the hull. He said the tabbing around the rudder tube was glued in not glassed in. The whole thing was repaired and hushed up in France. The skipper had to hand over the photos and video as part of the deal done by the owner. He said that as a delivery skipper things like this happen but people dont get to hear of it as they are encouraged to keep quite or they may not get anymore work!
 
Only valid if you collide with something and even then the chances of it impacting both are much reduced. In the case of this boat, it looks like fatigue and not a collision, so a dual rudder setup would have worked great.

I didn't use specifics for the failure. It is unhelpful when wading through the data. It's too easy to become bogged down in the minutiae.

I do think you might need more than one method. A jammed rudder might need a drogue to help offset the turning force from the main rudder to allow a hydro-vane to be effective. Every situation will be different. Every type of rudder is at risk from failure, especially since some don't seem to get regular maintenance until a problem becomes apparent.

I believe that thinking about failures and practicing a fix is good seamanship, not to mention fun on a lazy day as you bimble about with the Admiral.
 
Have you any evidence for that? I've seen a few examples each year about rudders delaminating or coming off but nothing about boats sinking as a result. I may well be wrong on that but haven't come across examples.
Rudderless boats in mid ocean frequently get abandoned, which comes to much the same thing since they are usually subsequently lost, except of course the crew have time to organise getting picked up.

In one remarkable case from the ARC of 2007, two yachts, a Bavaria 35 'Arnolf' and a Grand Soleil 39 'Stella di Mare' were both abandoned mid-Atlantic as a result of rudder loss. These were separate incidents hundreds of miles apart. Several months later both yachts showed up in Anguilla, three days apart, each having travelled over 1000 miles without a crew (photo below from 'Anguilla News').

JRyOA3P.jpg
 
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Rudderless boats in mid ocean frequently get abandoned, which comes to much the same thing since they are usually subsequently lost, except of course the crew have time to organise getting picked up.

In one remarkable case from the ARC of 2007, two yachts, A Bavaria 35 'Arnolf' and a Grand Soleil 39 'Stella di Mare' were both abandoned mid-Atlantic as a result of rudder loss. Several months later, both yachts showed up, three days apart, in Anguilla, each having travelled over 1000 miles without a crew.

And that is exactly opposite to the assertion that losing a spade rudder is likely lead to a sinking. Abandoning ship I can see as there is so little chance of the normal alternative methods of steering working but you'd have time to prepare.
 
Ok and I agree that multiple methods to deal with it are needed and above all, practice them on a nice day. You need to know how it will behave and whats works/doesn't work before you get into trouble.

My next boat will have twin rudders (performance and safety) but I'm also looking at building a carbon emergency rudder in case I lose both. Hope never to have to use it in anger but I will sleep better knowing it's there.

I didn't use specifics for the failure. It is unhelpful when wading through the data. It's too easy to become bogged down in the minutiae.

I do think you might need more than one method. A jammed rudder might need a drogue to help offset the turning force from the main rudder to allow a hydro-vane to be effective. Every situation will be different. Every type of rudder is at risk from failure, especially since some don't seem to get regular maintenance until a problem becomes apparent.

I believe that thinking about failures and practicing a fix is good seamanship, not to mention fun on a lazy day as you bimble about with the Admiral.
 
if i read this correctly the inside diameter of the rudder bearing is 50mm? if i'm right then my 37 baltic has a 76mm-3" that seems rather small for a 45ft boat. now i wonder, what is the formula for a proper shaft? diameter to LOA? LWL? displacement?
 
I thought they were doing pretty well until 43:50, which looked like an unsafe version of utter stupidity to me, but I am guessing that fatigue had taken its toll by this point.
Even his partner could see what was going to happen when the tow line came under tension, and he's still got hands and feet in the area!
 
if i read this correctly the inside diameter of the rudder bearing is 50mm? if i'm right then my 37 baltic has a 76mm-3" that seems rather small for a 45ft boat. now i wonder, what is the formula for a proper shaft? diameter to LOA? LWL? displacement?

It is probably the case that rudder shaft diameters are a bit of a guess, largely drivem by knowing what has worked in the past rather than by any solid science. I read what was said to mean that the bearing had been made 50mm bore and the shaft would not go in because it was 60mm. My own older Jeanneau Sun Oddessey 45.2 has a solid stainless shaft which is 2.5 inches diameter if I remember correctly from when I had the upper bearing rebuilt. 2.5 inches is 63.5mm. In my opinion the replacement model 45 is a less well specified boat so a reduction in rudder stock size does not surprise me. Vyv Cox can correct me if I am wrong but I think that torsional stiffness increases or decreases by the cube (or is it the 4th power?) of the diameter, and resistance to bending by the square so even a small reduction in diameter can have a big effect.
 
It is probably the case that rudder shaft diameters are a bit of a guess, largely drivem by knowing what has worked in the past rather than by any solid science. I read what was said to mean that the bearing had been made 50mm bore and the shaft would not go in because it was 60mm. My own older Jeanneau Sun Oddessey 45.2 has a solid stainless shaft which is 2.5 inches diameter if I remember correctly from when I had the upper bearing rebuilt. 2.5 inches is 63.5mm. In my opinion the replacement model 45 is a less well specified boat so a reduction in rudder stock size does not surprise me. Vyv Cox can correct me if I am wrong but I think that torsional stiffness increases or decreases by the cube (or is it the 4th power?) of the diameter, and resistance to bending by the square so even a small reduction in diameter can have a big effect.
That Sun Oddessy rudder shaft doesnt sound that strong. My Trintella 44 has a full length skeg, three bearing rudder. The shaft diameter at the main bearing is 100mm. The rudder shaft is solid 316 s/s. It seems that mine might be a little over engineered by Mr Van de Stadt.
But I have to agree, new boats seem to get less substantially engineered. Somebody will come along and say that all that is needed but there are areas of boat design that I want over engineered. Those being rudder, keel and chainplates. Why would you want those items just strong enough? Over engineered sound perfect to me. Nobody has been in a storm and said ” i wish I had smaller keelbolts right now” or “I wish my rudder didnt have such a strong shaft when we went over that log” or “I wish my chainplates were smaller during that knockdown”
 
That Sun Oddessy rudder shaft doesnt sound that strong. My Trintella 44 has a full length skeg, three bearing rudder. The shaft diameter at the main bearing is 100mm. The rudder shaft is solid 316 s/s. It seems that mine might be a little over engineered by Mr Van de Stadt.
But I have to agree, new boats seem to get less substantially engineered. Somebody will come along and say that all that is needed but there are areas of boat design that I want over engineered. Those being rudder, keel and chainplates. Why would you want those items just strong enough? Over engineered sound perfect to me. Nobody has been in a storm and said ” i wish I had smaller keelbolts right now” or “I wish my rudder didnt have such a strong shaft when we went over that log” or “I wish my chainplates were smaller during that knockdown”

This is the compromise between weight and strength mainly when racing is involved.

For cruising boats weight is not so much of an issue but on any racing machine weight is.
 
This is the compromise between weight and strength mainly when racing is involved.

For cruising boats weight is not so much of an issue but on any racing machine weight is.

Of course. Sailing on a high performance racing machine is totally different. Carbon rudder shafts instead of s/s. A race boat I crewed on last year had a carbon rudder shaft. It snapped. The quote for a new one was $10,000. The boat is 37ft Carbon beast and very competitive. As cruisers we are looking for this kind of performance or this kind of repair bill!
 
2 inches of heavy gauge stainless tube should not be a weak thing.
It's not hard to work out what's strong enough.
It sounds like this was bodged after a design error, resulting in a stress raising 'feature'.
Or possibly the rudder was hit by flotsam, whale, mooring...?
 
Of course. Sailing on a high performance racing machine is totally different. Carbon rudder shafts instead of s/s. A race boat I crewed on last year had a carbon rudder shaft. It snapped. The quote for a new one was $10,000. The boat is 37ft Carbon beast and very competitive. As cruisers we are looking for this kind of performance or this kind of repair bill!

Rudder stocks can be very heavy items. While Resolution was being built we made a visit to the factory over in Maine, USA. They made a quiet point that they had switched from s/s to carbon fibre in order to save weight. The original s/s version (for a 42 foot yacht) was quite a job for a single person to lift, whereas the carbon fibre version could be held with one hand - just.

Now you have scared me thinking about repair costs!!
 
2 inches of heavy gauge stainless tube should not be a weak thing.
It's not hard to work out what's strong enough.
It sounds like this was bodged after a design error, resulting in a stress raising 'feature'.
Or possibly the rudder was hit by flotsam, whale, mooring...?

Its not tube, at least not on my boat, (1998 Jeanneau 45.2) its solid stainless steel. I think that the video makes the broken one look like a tube, but I don't think that it is.
 
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