Marsupial
Well-Known Member
I can't see that you can compare even a fairly high end car with a high end boat. I don't know how many 5 series or A6's are made each year but I bet it's a fair few and, with the exception of the M5 and RS6, they're turned out by highly efficient factories with a fortune invested in the machinery. Process and QC are paramount but the labour has been reduced to a minimum, parts are shared across thousands of models a year with the price driven right down to clever negotiating from a position of strength, and, because of JIT, inventory is kept to a minimum. Compare that to say the Targa's below 60' and we're looking at maybe managing to use a few tricks to make things more efficient but basically it's nearly all skilled or semi-skilled labour and specialised parts. Even things like door handles tend to be produced in very small quantities and there has to be room for some customisation even at this level. The customer won't just tick the air-con box for example; he might take the default or he might even specify a particular genset and air-con. I'd have thought a huge amount of the reason cars have got comparatively cheaper whilst boats have got more expensive is down to a simple inability to utilise modern mass product manufacturing techniques.
The benneteau/jeanneau, et al group build around 15000 hulls a year (I last had accurate data in 2007 hasn't changed much (apparently)) and houses and camper vans etc etc. They use lots of common components, across all their ranges including wood mouldings, grp mouldings and hardware above and below deck. Their big competitive advantage is their joinery manufacturing techniques including their varnishing methods, and last but not least their modern mass production technique for producing hulls and decks.
Its a huge risk as they MUST produce (and of course sell) high volumes to justify the investment - but so far its working; without massive investment UK yards will find it hard to compete, its an old story - the same thing happened to the UK sporting gun industry - you might want to read about Purdey and Holland and Holland and how they succumbed to the Spanish and Italian makers.
And then there's Bavaira . . . .