umu
New Member
We are currently going down the Intracoastal Waterway in the US and put on a lot of engine hours over the last weeks.
After a complete failure of a fairly new impeller (only 45 engine hours) I replaced it and after another just 25 hours the new impeller already shows cracks on the ends of a few blades. Before I never had any visible signs of wear on the impellers even when replacing them after >200 hrs.
So far I did:
- checked the heat exchanger bundle while cleaning out the blades from the first failed impeller: clean
- checked the amount of seawater that gets pumped thru (found somewhere it should be 18 litres per minute at 1200 revs): ok
- checked seawater filter is clean and kept clean
- checked exhaust elbow which is only 1.5 years old and shows no signs of blockage
- checked cam in the pump for sharp edges due to wear: ok
The two impellers that broke are from separate batches (one from Johnson OEM, one from Volvo) so I guess a manufacturing fault can also be excluded.
My repertoire gets exhausted - any ideas what is going on or which direction to look into?
After a complete failure of a fairly new impeller (only 45 engine hours) I replaced it and after another just 25 hours the new impeller already shows cracks on the ends of a few blades. Before I never had any visible signs of wear on the impellers even when replacing them after >200 hrs.
So far I did:
- checked the heat exchanger bundle while cleaning out the blades from the first failed impeller: clean
- checked the amount of seawater that gets pumped thru (found somewhere it should be 18 litres per minute at 1200 revs): ok
- checked seawater filter is clean and kept clean
- checked exhaust elbow which is only 1.5 years old and shows no signs of blockage
- checked cam in the pump for sharp edges due to wear: ok
The two impellers that broke are from separate batches (one from Johnson OEM, one from Volvo) so I guess a manufacturing fault can also be excluded.
My repertoire gets exhausted - any ideas what is going on or which direction to look into?