Norman_E
Well-Known Member
Cast iron is not just a single product. In the case of the broken anchors it is quite obvious that what we are looking at is poor quality flake cast iron. To explain, cast iron is composed of iron, carbon and silicon, and can be subdivided into white cast iron and grey cast iron, both contain graphite in the form of flakes which can allow the propagation of cracks, but in white iron much of the carbon has been converted into carbides with potentially disastrous results in terms of brittle fracture. White iron tends to fracture fairly easily and has a white appearance at the break. When iron is cast from new pig iron its quality can be controlled, but cheap castings are made from iron with a variable proportion of iron and steel scrap. Such castings are likely to suffer from poor quality control and if insufficient steps are taken to reduce impurities, particularly sulphur, the sulphur content will prevent the formation of graphite. Buying a cast anchor of unknown provenance is just asking for trouble.
The picture of the broken shaft appears to show a chill cast product, where rapid chilling has produced a hard but brittle surface of white iron, with a grey iron core. Such a casting method (if intentional) might be appropriate for hardening the claw end, but not for the shank, as it became too brittle.
I think that the genuine Bruce anchors were almost certainly made from pig iron with a carefully controlled mix of additives to give a dense and tough iron, and probably heat treated to give a spheroidal graphite structure, as malleable cast iron.
The picture of the broken shaft appears to show a chill cast product, where rapid chilling has produced a hard but brittle surface of white iron, with a grey iron core. Such a casting method (if intentional) might be appropriate for hardening the claw end, but not for the shank, as it became too brittle.
I think that the genuine Bruce anchors were almost certainly made from pig iron with a carefully controlled mix of additives to give a dense and tough iron, and probably heat treated to give a spheroidal graphite structure, as malleable cast iron.