AutoHelm autopilot problems on a 80s P45 flybridge boat, need some help!

vas

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good evening,

mate has a P45 from the 80s, originally fitted with an autopilot with AutoHelm6000 ciontroller on the lower helm and AutoHelm2000 on the f/b.
Being a f/b boat with hydraulic steering and a decent sized ram at the lazarette, it features a biggish a/p pump nearby (say approx 120mm dia 200mm long with two thick cables off it).
Mate owns said P45 for the last 20yrs and has never used the a/p.
I stupidly tried to persuade him that its a nice thing to have and island hopping in the Sporades it's nice to just engage heading hold and be a bit more relaxed...
Eventually decided to have a go and see if the thing works.
Turned out pump had seized, 40euro later at the local car electrician was fine and hoses redone (old hoses were rocksolid on the tees had to be cut) and reconnected. Bleeding is a bit complicated as you have to pump air in the circuit as well, but eventually we managed it.

Note pump would move the rudders not massively but would move them. Way to do it was to get system in AUTO and hit the +10 or -10 which would activate pump for 4-5secs and then rinse repeat.
Tried providing 12VDC from the nearby geny starter battery (so 13.2 most likely) and pump was much more lively and was moving the rudders swiftly!
Anyway, all that was docked in port, so last weekend we decided to have a go and see if it actually keeps track, if the digital compass (shown in an small lcd screen in the 6000 works) etc

Got some mixed results hence the need for some help/ideas. compass works, not accurately following what the analogue compass shows, but close enough.
However, pump does bugger all, boat will not keep a steady route, veers to right or left according to where the wheel/rudder is ignoring the a/p controller instructions.

Now, at some point I measured (when in port) the V going to the pump and it was low 8-8.5VDC for a 12VDC pump/pilot combo (on a 24VDC boat, beats me!)
How probable is that having a seized pump and trying to run the pilot has burned something in the main black box (which I'm told is on the ceiling of the stbrd cabin) ???
And if so, is it worth getting an electronics man have a look at it?
I assume it's using transistors, maybe some are gone and need replacement!

Anyone heard/experienced such a situation?
I'm thinking that 8VDC is enough to move the rudders when parked but not powerfull enough to move them when 15ton boat is in motion even at low D speed, tests were done at 5-6kn in flat seas just outside the port.

Needless to say the solution has to be cheap else mate wont bother!

cheers

V.
 
good evening,

mate has a P45 from the 80s, originally fitted with an autopilot with AutoHelm6000 ciontroller on the lower helm and AutoHelm2000 on the f/b.
Being a f/b boat with hydraulic steering and a decent sized ram at the lazarette, it features a biggish a/p pump nearby (say approx 120mm dia 200mm long with two thick cables off it).
Mate owns said P45 for the last 20yrs and has never used the a/p.
I stupidly tried to persuade him that its a nice thing to have and island hopping in the Sporades it's nice to just engage heading hold and be a bit more relaxed...
Eventually decided to have a go and see if the thing works.
Turned out pump had seized, 40euro later at the local car electrician was fine and hoses redone (old hoses were rocksolid on the tees had to be cut) and reconnected. Bleeding is a bit complicated as you have to pump air in the circuit as well, but eventually we managed it.

Note pump would move the rudders not massively but would move them. Way to do it was to get system in AUTO and hit the +10 or -10 which would activate pump for 4-5secs and then rinse repeat.
Tried providing 12VDC from the nearby geny starter battery (so 13.2 most likely) and pump was much more lively and was moving the rudders swiftly!
Anyway, all that was docked in port, so last weekend we decided to have a go and see if it actually keeps track, if the digital compass (shown in an small lcd screen in the 6000 works) etc

Got some mixed results hence the need for some help/ideas. compass works, not accurately following what the analogue compass shows, but close enough.
However, pump does bugger all, boat will not keep a steady route, veers to right or left according to where the wheel/rudder is ignoring the a/p controller instructions.

Now, at some point I measured (when in port) the V going to the pump and it was low 8-8.5VDC for a 12VDC pump/pilot combo (on a 24VDC boat, beats me!)
How probable is that having a seized pump and trying to run the pilot has burned something in the main black box (which I'm told is on the ceiling of the stbrd cabin) ???
And if so, is it worth getting an electronics man have a look at it?
I assume it's using transistors, maybe some are gone and need replacement!

Anyone heard/experienced such a situation?
I'm thinking that 8VDC is enough to move the rudders when parked but not powerfull enough to move them when 15ton boat is in motion even at low D speed, tests were done at 5-6kn in flat seas just outside the port.

Needless to say the solution has to be cheap else mate wont bother!

cheers

V.
Have you measured what the course computer is putting out and the course computer? Might just be rubbishing wiring
 
Have you measured what the course computer is putting out and the course computer? Might just be rubbishing wiring
no, not even seen the course computer box. I understand it involves some panel stripping, so was wondering if that's a known issue of these systems...
Will probably do that in late Sept now when he'll be back in port

V.

PS. I owe you a reply to your last month PM, had a look wasn't happy with what I'd done, will check again and come back to you next week
 
no, not even seen the course computer box. I understand it involves some panel stripping, so was wondering if that's a known issue of these systems...
Will probably do that in late Sept now when he'll be back in port

V.

PS. I owe you a reply to your last month PM, had a look wasn't happy with what I'd done, will check again and come back to you next week
It’s no problem mate! I bought new autopilot course computer and got it all working anyway.

@PaulRainbow was a great help. He shall now be known as Vas2
 
good evening,

mate has a P45 from the 80s, originally fitted with an autopilot with AutoHelm6000 ciontroller on the lower helm and AutoHelm2000 on the f/b.
Being a f/b boat with hydraulic steering and a decent sized ram at the lazarette, it features a biggish a/p pump nearby (say approx 120mm dia 200mm long with two thick cables off it).
Mate owns said P45 for the last 20yrs and has never used the a/p.
I stupidly tried to persuade him that its a nice thing to have and island hopping in the Sporades it's nice to just engage heading hold and be a bit more relaxed...
Eventually decided to have a go and see if the thing works.
Turned out pump had seized, 40euro later at the local car electrician was fine and hoses redone (old hoses were rocksolid on the tees had to be cut) and reconnected. Bleeding is a bit complicated as you have to pump air in the circuit as well, but eventually we managed it.

Note pump would move the rudders not massively but would move them. Way to do it was to get system in AUTO and hit the +10 or -10 which would activate pump for 4-5secs and then rinse repeat.
Tried providing 12VDC from the nearby geny starter battery (so 13.2 most likely) and pump was much more lively and was moving the rudders swiftly!
Anyway, all that was docked in port, so last weekend we decided to have a go and see if it actually keeps track, if the digital compass (shown in an small lcd screen in the 6000 works) etc

Got some mixed results hence the need for some help/ideas. compass works, not accurately following what the analogue compass shows, but close enough.
However, pump does bugger all, boat will not keep a steady route, veers to right or left according to where the wheel/rudder is ignoring the a/p controller instructions.

Now, at some point I measured (when in port) the V going to the pump and it was low 8-8.5VDC for a 12VDC pump/pilot combo (on a 24VDC boat, beats me!)
How probable is that having a seized pump and trying to run the pilot has burned something in the main black box (which I'm told is on the ceiling of the stbrd cabin) ???
And if so, is it worth getting an electronics man have a look at it?
I assume it's using transistors, maybe some are gone and need replacement!

Anyone heard/experienced such a situation?
I'm thinking that 8VDC is enough to move the rudders when parked but not powerfull enough to move them when 15ton boat is in motion even at low D speed, tests were done at 5-6kn in flat seas just outside the port.

Needless to say the solution has to be cheap else mate wont bother!

cheers

V.
Doubt that a seized pump would damaged the ECU, i'd say the low voltage is the issue. As the boat is primarily 24V there's likely a DC-DC converter somewhere, so start there. Check the voltage going in, coming out, under load. If that's OK do the same at the ECU.
 
It’s no problem mate! I bought new autopilot course computer and got it all working anyway.

@PaulRainbow was a great help. He shall now be known as Vas2

good call! my solution would be extremely difficult to finetune as I never bothered giving rudder input in an a/p, I was dumping data straight to the NMEA2000 bus, which was easy (for me at least!)

Doubt that a seized pump would damaged the ECU, i'd say the low voltage is the issue. As the boat is primarily 24V there's likely a DC-DC converter somewhere, so start there. Check the voltage going in, coming out, under load. If that's OK do the same at the ECU.
good point re dc-dc converter, this P45 electrics is a nasty ratnest of cables flowing about, have already spent many hours sorting plotters, gps mushrooms, radios, the autobilge pumps and the black tank one, all working now. Couple of weeks ago another dropper died and I replaced it, so maybe it's time for it to be swapped over for a new one. Have to trace it though! Still cannot understand why they fitted a 12V pilot on a 24V boat!
 
good call! my solution would be extremely difficult to finetune as I never bothered giving rudder input in an a/p, I was dumping data straight to the NMEA2000 bus, which was easy (for me at least!)


good point re dc-dc converter, this P45 electrics is a nasty ratnest of cables flowing about, have already spent many hours sorting plotters, gps mushrooms, radios, the autobilge pumps and the black tank one, all working now. Couple of weeks ago another dropper died and I replaced it, so maybe it's time for it to be swapped over for a new one. Have to trace it though! Still cannot understand why they fitted a 12V pilot on a 24V boat!
Indeed, it was available in 24V

Manual here if you don't have one Control Units - Raymarine Autohelm 6000 User Manual [Page 12]
 
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