Attach Fittings onto Double Skin?

backing plate

For the mid-ships cleat, a backing plate would be desirable in addition to the epoxy fill.
 
vyv_cox said:
There is no foam in the deck of a Sadler 34 and I doubt very much that there is any in a 26.

For the centre cleats I would be thinking along the lines suggested by Cliff. Cut a hole in the inner skin big enough to take a pad larger than the footprint of the cleat. Cover the hole with a decorative teak panel.

For the genoa track you will probably get away with bolting to penny washers. Drill a series of holes with a hole saw, bolt through the deck, then cover the holes with plastic furniture caps. B&Q sell them, brown or white, about 30 mm diameter.




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This is the method proposed in 'Glassfibre Boat Manual'. Works well, even where there is no foam, just needs thicker epoxy.

Deckfittings.jpg

Agreed, but for really high-load fixings, eg mooring cleats, a bigger foam cutout and reinforcement is better. The thicker the foam layer and thinner the upper glass laminate the more this is important.
 
An inserted backing plate needs to be glassed-in to transfer some stress into the inner fibreglass surface. Otherwise the outer skin is taking all the load.
 
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