An anomaly wrapped up in a conundrum

charles_reed

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After 11 days on shore-power my switch mode charger still wasn't keeping the batteries up to scratch - in fact under load system volts would go down to 11.8.

Individually all 3 batteries checked out as being OK, the charger was putting out 13.3 amps on the terminals, but still refused to move into bulk charge, but supported a 5.5 amp drain with no batteries in circuit.

I cleaned and re-made all the connections, all to no avail. The charger still wouldn't move into bulk charge.

Suddenly at 03:00 this morning (in the middle of an electric storm which I'm sure had no relevance) the charger started humming away to itself and brought system volts up to 13.3 and has held them there, in fact with a little sun and the input from the solar panels it's at 13.6 right now.

The charger is a 20 amp switch mode Zetagi, with dual feeds, one into the two aft batteries and the other into the domestic circuit. It and its identical predecessor (stolen in Malta) have given 8 years of trouble-free service.

Batteries are one conventional 105ah wet battery 1 year-old and 2 x 95 ah sealed batteries (3-4 years old) and on shore-power and charger they are all in circuit. At all times the sealed battery's indicators showed green and the SG of the wet battery was 1.24-1.25. I couldn't test Open Circuit Volts.

Right now, if I put an 8 amp load on the circuit, system volts drop to 13.2 and soon recover to 13.3 (the volts at which the switch-mode charger is set).

Anyone care to venture a theory to account for this anomalous behaviour?

I'm still puzzled.
 
Charger - update

As none of our technical gurus could/would answer this one when originally posted, I found the answer a week ago.

In essence it was corrosion inside the wire/connector on the earth return.

When I first tested it, continuity was OK (there were probably a couple of wires in play) and it showed volts when that was checked.
Visually the wire/connector looked OK.

So another mystery explained.

PS I only found out when I re-made the connection fitting the MPPT controller.
 
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