brians
Well-Known Member
I have some small areas of teak decking that have lifted. The decking is 3mm teak glued on 3mm 3ply plywood backing. What is the best adhesive to glue this back down?
Very good advice. I was just about to say the same thing. Epoxy is far superior to any sikaflex type solution.I'd use epoxy, small pots of west systems is available more or less everywhere.
Especially if you can take the offending pieces out, clean carefully, degrease the teak and refit.
Epoxy's advantage is that it's thinner (can be thickened) so you can get a first soaking on both sides then thicken and apply another coat and press.
That's how I've done a couple of sqm for the heads of my boat. Mind that was 10mm thick teak on 15mm marine ply
cheers
V.
Sikaflex includes about 30 products at least. Which one did you mean?Sikaflex is the most widely available in small quantities.
Epoxy is good although not sure about it for 10mm teak. I think west system advise maximum 9mm IIRC because thicker teak will overpower the epoxy when expanding and contracting due to changes in moisture. It will certainly work with 3mm stuff. Generally with thick teak a flexible adhesive is recommended so that natural movement can occur. This is also why you should use a tape on the bottom of the seam when using caulking. With 3mm teak you can caulk with epoxy blackened with carbon dust but you will likely prefer to use the same stuff as the rest of the deck if it is a repair job.
Our teak in the cockpit is 24mm thick. It is laid on a high quality structural epoxy 1:1 mix. It is caulked with a high quality flexible caulking. It doesnt move. The high level deck area is a miserly 18mm thick and constructed in the same way. That doesnt move either.
Once cured, FE-180A Fitting Epoxy provides excellent water-resistance, flexibility and internal strength which ensures the long term stability of the composite structure. TDS FE-180A Fitting Epoxy will cure in temperatures as low as 50º F. Developed to be user-friendly, the simplified 1:1 mix ratio allows a batch of any size to be easily measured and mixed. Once thoroughly mixed, the material can be spread immediately, requiring no induction time. At 77° F, a layer of FE-180A applied with a 3/16" toothed trowel will have an open time of approximately 120-130 minutes, the material will set in approximately 6-8 hours, and complete cure will be achieved in approximately 24-36 hours.
We did a huge amount of research before we replaced our teak. The conclusion we came to was that any fixing solution other than epoxy is for the convenience of the installer rather than to improve the quality of the job. If you want the teak deck to stay put and form an integral part of the deck then use top quality epoxy. Installing with epoxy is more time consuming but worth it in my opinion. Anything other than a 1:1 or 2:1 epoxy is not up to the job. In my opinion West epoxy do a fantastic marketing job for a very basic epoxy suitable for making Mirror dinghies. The cost of epoxy is in the hardener not the epoxy its self. Any epoxy at 5:1 is cheap. Use a proper epoxy. Its doesn't cost any more than West if you shop around.I used a Teak Decking Systems 1:1 epoxy TDS FE-180A + their SIS-440 Teak Deck Caulking.
The previous epoxy (c1980) used by C&N for laying their teak decks was still pretty much securely bonded when it came to removing the old, worn teak (many years in Carib/tropics).
http://www.teakdecking.com/index.php?option=com_content&view=article&id=28:tds-fe-180a-msds&catid=12&Itemid=134
Our teak in the cockpit is 24mm thick. It is laid on a high quality structural epoxy 1:1 mix. It is caulked with a high quality flexible caulking. It doesnt move. The high level deck area is a miserly 18mm thick and constructed in the same way. That doesnt move either.
Epoxy is good although not sure about it for 10mm teak. I think west system advise maximum 9mm IIRC because thicker teak will overpower the epoxy when expanding and contracting due to changes in moisture. It will certainly work with 3mm stuff. Generally with thick teak a flexible adhesive is recommended so that natural movement can occur. This is also why you should use a tape on the bottom of the seam when using caulking. With 3mm teak you can caulk with epoxy blackened with carbon dust but you will likely prefer to use the same stuff as the rest of the deck if it is a repair job.
6mm is the normal maximum thickness recommended by Gougeon brothers. They also recommend just 2mm gaps if using graphite/epoxy to fill seams. Wider seams are better filled with a flexible sealer as the edge bond with epoxy can be poor, leading to cracking.
Se Ch 27 (5th edition) for more information.
Do you think maybe they are not confident about the quality of their epoxy?Yes, you are right, I was relying on memory and 9mm is mentioned as the first size that is probably a bit big although they do mention that slightly thicker teak has been sucessful especially if you only use the epoxy to fix to the subdeck and fill the seams with flexible sealant.
Isnt that why we use teak for decks? High oil content to reduce moisture ingress? The wood can move perpendicular to the grain and the flexible caulking allows additional expansion. If you were using a wood other than teak I can imagine the wood splitting.They normally advise that the epoxy bond is stronger than wood but then wood will split with expansion and contraction from moisture if it is not given room.
That is one of the reasons and they do specifically say that you might get away with thicker teak if the caulk is flexible. Teak does still expand and contract. I have a worktop with a 1cm gap in it to prove it! The main reason to use teak is that it lasts a long time and provides one of the best non-slip surfaces money can buy. I am sure epoxy will still work in most scenarios but it is worth taking into account.Isnt that why we use teak for decks? High oil content to reduce moisture ingress? The wood can move perpendicular to the grain and the flexible caulking allows additional expansion. If you were using a wood other than teak I can imagine the wood splitting.